| Assessment Year | 2012 |
|---|---|
| Principal Product | Rubber Inserts |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 229 |
| Plant Area |
64,500
ft2
|
| Annual Production | 117,942,795
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $317,994 | 9,762,578 |
kWh
|
$0.033 |
| Electricity Demand | $371,223 | 19,284 |
kW-mo/yr
|
$19.25 |
| Electricity Fees | $2,078 | - |
|
- |
| Natural Gas | $103,411 | 9,329 |
MMBtu
|
$11.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $81,767 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $30,419 | $28,511 |
$17,752
534,865
kWh
|
$12,667
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,997 | $3,815 |
$1,637
49,327
kWh
|
$1,360
-
kW-mo/yr
|
- | - | |
| 03 | 3.1222: Reduce water use with counter current rinsing | $15,738 | $600 | - | - | - |
$15,738
-
Tgal
|
|
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $4,192 | $5,500 |
$2,320
69,894
kWh
|
$1,872
-
kW-mo/yr
|
- | - | |
| 05 | 2.4224: Upgrade controls on compressors | $6,272 | $6,000 |
$2,941
88,608
kWh
|
$3,331
-
kW-mo/yr
|
- | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $4,059 | $7,000 |
$4,059
122,304
kWh
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $3,012 | $1,000 |
$(-56.0)
(-1,679)
kWh
|
$(-46.0)
-
kW-mo/yr
|
$3,114
-
MMBtu
|
- | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $2,506 | $1,000 |
$1,175
35,396
kWh
|
$1,331
-
kW-mo/yr
|
- | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $974 | $2,000 |
$435
16,247
kWh
|
$539
-
kW-mo/yr
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $402 | $1,300 |
$83
2,505
kWh
|
$319
-
kW-mo/yr
|
- | - | |
| 11 | 2.2514: Cover open tanks | $4,120 | $200 |
$1,778
53,574
kWh
|
$2,088
-
kW-mo/yr
|
- |
$254
-
Tgal
|
|
| 12 | 2.7241: Install outside air damper / economizer on hvac unit | $7,076 | $9,000 |
$7,076
213,186
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $81,767 | $65,926 |
$39,200
1,184,227
kWh
|
$23,461
-
kW-mo/yr
|
$3,114
-
MMBtu
|
$15,992
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs