| Assessment Year | 2012 |
|---|---|
| Principal Product | Plastic Bottles |
| NAICS | 326160: Plastics Bottle Manufacturing |
| SIC | 3085: Plastics Bottles |
| Sales Range | $100 M to 500M |
| # of Employees | 170 |
| Plant Area |
255,105
ft2
|
| Annual Production | 40,141,300
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,396,729 | 31,601,500 |
kWh
|
$0.044 |
| Electricity Demand | $948,205 | 67,392 |
kW-mo/yr
|
$14.07 |
| Natural Gas | $22,442 | 2,859 |
MMBtu
|
$7.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $357,504 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $62,688 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $156,438 | $342,000 |
$93,765
2,227,000
kWh
|
$62,673
-
kW-mo/yr
|
- | - | |
| 02 | 2.6241: Reduce temperature of process equipment when on standby | $13,731 | $8,250 |
$8,230
195,496
kWh
|
$5,501
-
kW-mo/yr
|
- | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,349 | - |
$809
19,205
kWh
|
$540
-
kW-mo/yr
|
- | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $41,934 | $6,000 |
$31,430
746,548
kWh
|
$10,504
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,072 | $1,000 |
$3,160
75,055
kWh
|
$2,112
-
kW-mo/yr
|
$(-1,200.0) | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,716 | $5,000 |
$1,628
38,656
kWh
|
$1,088
-
kW-mo/yr
|
- | - | |
| 07 | 2.2511: Insulate bare equipment | $94,327 | $190,000 |
$55,067
1,308,000
kWh
|
$36,807
-
kW-mo/yr
|
- | $2,453 | |
| 08 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $15,333 | $50,000 |
$10,330
245,364
kWh
|
$5,003
-
kW-mo/yr
|
- | - | |
| 09 | 2.9114: Use solar heat to make electricty | $27,604 | $106,738 |
$2,937
69,753
kWh
|
- | - | $24,667 | |
| TOTAL RECOMMENDED | $357,504 | $708,988 |
$207,356
4,925,077
kWh
|
$124,228
-
kW-mo/yr
|
$(-1,200.0) | $27,120 | ||
| TOTAL IMPLEMENTED | $62,688 | $57,000 |
$45,729
1,086,172
kWh
|
$18,159
-
kW-mo/yr
|
$(-1,200.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs