| Assessment Year | 2012 |
|---|---|
| Principal Product | Paint |
| NAICS | 325510: Paint and Coating Manufacturing |
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $100 M to 500M |
| # of Employees | 192 |
| Plant Area |
216,437
ft2
|
| Annual Production | 4,669
Tgal
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $346,659 | 6,503,400 |
kWh
|
$0.053 |
| Electricity Demand | $203,500 | 13,560 |
kW-mo/yr
|
$15.01 |
| Natural Gas | $294,363 | 56,380 |
MMBtu
|
$5.22 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $197,136 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.9114: Use solar heat to make electricty | $12,842 | $42,695 |
$1,688
29,040
kWh
|
- | $7,623 | - | - | - | $3,531 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,873 | $4,016 |
$7,671
131,993
kWh
|
$2,863
-
kW-mo/yr
|
- | - | - | $339 | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,335 | $3,379 |
$5,516
94,913
kWh
|
$2,863
-
kW-mo/yr
|
- | - | $(-44.0) | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,426 | $3,660 |
$520
8,954
kWh
|
$891
-
kW-mo/yr
|
- | - | $15 | - | - | |
| 05 | 2.4131: Size electric motors for peak operating efficiency | $7,266 | $7,300 |
$5,829
100,288
kWh
|
$1,437
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $15,652 | $20,000 |
$11,372
195,672
kWh
|
$4,280
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $8,543 | - |
$5,789
99,608
kWh
|
$2,754
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $5,739 | $12,000 |
$(-80.0)
(-1,380)
kWh
|
$(-39.0)
-
kW-mo/yr
|
- |
$5,858
-
MMBtu
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $4,111 | $5,000 |
$2,786
47,935
kWh
|
$1,325
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,847 | $1,000 |
$2,271
32,040
kWh
|
$876
-
kW-mo/yr
|
- | - | - | $(-300.0) | - | |
| 11 | 2.2425: Use flue gases to heat process or service water | $69,895 | $32,000 | - | - | - |
$69,895
-
MMBtu
|
- | - | - | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $27,723 | $31,000 | - | - | - |
$27,723
-
MMBtu
|
- | - | - | |
| 13 | 2.1241: Reduce excessive boiler blowdown | $5,863 | $5,000 | - | - | - |
$5,863
-
MMBtu
|
- | - | - | |
| 14 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,300 | $1,000 | - | - | - |
$5,300
-
MMBtu
|
- | - | - | |
| 15 | 2.7314: Reduce ventilation air | $10,721 | $32,160 |
$1,672
28,768
kWh
|
- | - |
$9,049
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $197,136 | $200,210 |
$45,034
767,831
kWh
|
$17,250
-
kW-mo/yr
|
$7,623 |
$123,688
-
MMBtu
|
$(-29.0) | $39 | $3,531 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs