ITAC Assessment: UD0849
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ITAC Assessment: UD0849
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Assessment Year 2012
Principal Product Asphalt Shingles
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $100
M
to 500
M
# of Employees 93
Plant Area 100,000
ft2
Annual Production 2,300,000
units
Production Hrs. Annual 7,728
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $192,598 5,740,679
kWh
Electricity Demand $217,185 10,944
kW-mo/yr
Natural Gas $213,284 29,723
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $129,648 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $62,282 $15,816 $43,783
613,205
kWh
$18,499
-
kW-mo/yr
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,445 - $1,005
30,975
kWh
$1,440
-
kW-mo/yr
-
03 2.5121: Redesign flow to minimize mass transfer length $14,632 - $4,169
128,448
kWh
$10,463
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $3,199 $500 $2,244
31,431
kWh
$955
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,530 $1,000 $1,775
24,860
kWh
$755
-
kW-mo/yr
-
06 2.2414: Use waste heat from hot flue gases to preheat $34,045 $44,000 - - $34,045
-
MMBtu
07 2.2414: Use waste heat from hot flue gases to preheat $7,241 $11,000 - - $7,241
-
MMBtu
08 2.1233: Analyze flue gas for proper air/fuel ratio $3,274 $2,000 - - $3,274
-
MMBtu
TOTAL RECOMMENDED $129,648 $74,316 $52,976
828,919
kWh
$32,112
-
kW-mo/yr
$44,560
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs