| Assessment Year | 2012 |
|---|---|
| Principal Product | Asphalt Shingles |
| NAICS | 324122: Asphalt Shingle and Coating Materials Manufacturing |
| SIC | 2952: Asphalt Felts and Coatings |
| Sales Range | $100 M to 500M |
| # of Employees | 93 |
| Plant Area |
100,000
ft2
|
| Annual Production | 2,300,000
units
|
| Production Hrs. Annual | 7,728
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $192,598 | 5,740,679 |
kWh
|
$0.034 |
| Electricity Demand | $217,185 | 10,944 |
kW-mo/yr
|
$19.85 |
| Natural Gas | $213,284 | 29,723 |
MMBtu
|
$7.18 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $129,648 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $62,282 | $15,816 |
$43,783
613,205
kWh
|
$18,499
-
kW-mo/yr
|
- | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,445 | - |
$1,005
30,975
kWh
|
$1,440
-
kW-mo/yr
|
- | |
| 03 | 2.5121: Redesign flow to minimize mass transfer length | $14,632 | - |
$4,169
128,448
kWh
|
$10,463
-
kW-mo/yr
|
- | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $3,199 | $500 |
$2,244
31,431
kWh
|
$955
-
kW-mo/yr
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,530 | $1,000 |
$1,775
24,860
kWh
|
$755
-
kW-mo/yr
|
- | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $34,045 | $44,000 | - | - |
$34,045
-
MMBtu
|
|
| 07 | 2.2414: Use waste heat from hot flue gases to preheat | $7,241 | $11,000 | - | - |
$7,241
-
MMBtu
|
|
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,274 | $2,000 | - | - |
$3,274
-
MMBtu
|
|
| TOTAL RECOMMENDED | $129,648 | $74,316 |
$52,976
828,919
kWh
|
$32,112
-
kW-mo/yr
|
$44,560
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs