| Assessment Year | 2012 |
|---|---|
| Principal Product | Custom Machining |
| NAICS | 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $10 M to 50M |
| # of Employees | 216 |
| Plant Area |
300,000
ft2
|
| Annual Production | 2,500,000
units
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $450,872 | 4,915,064 |
kWh
|
$0.092 |
| Electricity Demand | $36,432 | 12,828 |
kW-mo/yr
|
$2.84 |
| Natural Gas | $68,619 | 6,385 |
MMBtu
|
$10.75 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $35,108 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,823 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $436 | $374 |
$328
3,960
kWh
|
$34
-
kW-mo/yr
|
- | $74 | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,694 | - |
$4,967
51,213
kWh
|
$727
-
kW-mo/yr
|
- | - | |
| 03 | 2.6218: Turn off equipment when not in use | $4,177 | - |
$4,177
50,457
kWh
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $821 | $1,880 |
$745
9,000
kWh
|
$76
-
kW-mo/yr
|
- | - | |
| 05 | 2.2437: Recover waste heat from equipment | $2,953 | $1,500 | - | - |
$2,953
-
MMBtu
|
- | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $590 | $500 |
$535
6,465
kWh
|
$55
-
kW-mo/yr
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $157 | $1,000 |
$414
4,995
kWh
|
$43
-
kW-mo/yr
|
- | $(-300.0) | |
| 08 | 2.6218: Turn off equipment when not in use | $1,162 | - |
$1,162
5,462
kWh
|
- | - | - | |
| 09 | 2.2511: Insulate bare equipment | $175 | $200 |
$175
2,112
kWh
|
- | - | - | |
| 10 | 2.7314: Reduce ventilation air | $9,297 | $11,500 |
$2,553
30,840
kWh
|
- |
$6,744
-
MMBtu
|
- | |
| 11 | 2.7314: Reduce ventilation air | $5,243 | - |
$523
6,319
kWh
|
$45
-
kW-mo/yr
|
$4,675
-
MMBtu
|
- | |
| 12 | 2.7232: Replace existing hvac unit with high efficiency model | $4,403 | $22,015 |
$4,403
37,750
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $35,108 | $38,969 |
$19,982
208,573
kWh
|
$980
-
kW-mo/yr
|
$14,372
-
MMBtu
|
$(-226.0) | ||
| TOTAL IMPLEMENTED | $13,823 | $22,015 |
$9,103
94,526
kWh
|
$45
-
kW-mo/yr
|
$4,675
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs