ITAC Assessment: UD0846
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ITAC Assessment: UD0846
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Assessment Year 2012
Principal Product Photo engraving plate
NAICS 323120: Support Activities for Printing
SIC 2796: Platemaking and Related Services
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 42,000
ft2
Annual Production 2,850,000
lb
Production Hrs. Annual 2,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $122,164 1,728,000
kWh
Electricity Demand $32,890 7,284
kW-mo/yr
Electricity Fees $1,567 -
Natural Gas $64,145 8,484
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,871 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,092

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,212 $2,054 $2,020
27,114
kWh
$367
-
kW-mo/yr
- $(-175.0)
02 2.6218: Turn off equipment when not in use $2,542 - $2,542
34,123
kWh
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,567 - $1,131
15,193
kWh
$436
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $1,577 $2,000 $1,222
16,196
kWh
$355
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $601 $1,000 $696
9,336
kWh
$205
-
kW-mo/yr
- $(-300.0)
06 2.1233: Analyze flue gas for proper air/fuel ratio $3,109 $1,000 - - $3,109
-
MMBtu
-
07 2.2511: Insulate bare equipment $249 $593 - - $249
-
MMBtu
-
08 2.2622: Replace existing chiller with high efficiency model $11,712 $38,000 $10,792
144,351
kWh
$920
-
kW-mo/yr
- -
09 2.7314: Reduce ventilation air $5,608 $9,000 $850
11,414
kWh
- $4,758
-
MMBtu
-
10 2.7224: Reduce space conditioning during non-working hours $2,694 - - - $2,694
-
MMBtu
-
TOTAL RECOMMENDED $31,871 $53,647 $19,253
257,727
kWh
$2,283
-
kW-mo/yr
$10,810
-
MMBtu
$(-475.0)
TOTAL IMPLEMENTED $16,092 $41,054 $14,639
195,994
kWh
$1,928
-
kW-mo/yr
- $(-475.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs