| Assessment Year | 2011 |
|---|---|
| Principal Product | Hydraulic hose, fittings,couplings |
| NAICS | 326122: Plastics Pipe and Pipe Fitting Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 500 |
| Plant Area |
493,000
ft2
|
| Annual Production | 5,799
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $906,293 | 24,696,850 |
kWh
|
$0.037 |
| Electricity Demand | $676,915 | 43,584 |
kW-mo/yr
|
$15.53 |
| Natural Gas | $554,732 | 100,050 |
MMBtu
|
$5.54 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $385,454 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,709 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4111: Use closed cycle process to minimize waste water production | $170,257 | $280,000 |
$(-1,212.0)
(-31,223)
kWh
|
$(-2,346.0)
-
kW-mo/yr
|
- | - |
$128,623
-
Tgal
|
- |
$45,192
-
Tgal
|
|
| 02 | 3.1221: Use reactive rinsing | $70,989 | $30,000 | - | - | - | - |
$52,532
-
Tgal
|
- |
$18,457
-
Tgal
|
|
| 03 | 2.3212: Optimize plant power factor | $11,543 | $16,000 | - | - | $11,543 | - | - | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $33,247 | $2,000 |
$33,247
870,333
kWh
|
- | - | - | - | - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,557 | - |
$1,441
37,129
kWh
|
$1,116
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $20,051 | $18,555 |
$12,751
326,943
kWh
|
$7,300
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4239: Eliminate or reduce compressed air usage | $7,542 | - |
$4,796
122,982
kWh
|
$2,746
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $3,988 | $5,000 |
$2,532
65,226
kWh
|
$1,456
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,616 | $500 |
$1,216
31,332
kWh
|
$700
-
kW-mo/yr
|
- | - | - | $(-300.0) | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $267 | - |
$148
3,814
kWh
|
$119
-
kW-mo/yr
|
- | - | - | - | - | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $13,123 | $1,000 | - | - | - |
$13,123
-
MMBtu
|
- | - | - | |
| 12 | 2.2414: Use waste heat from hot flue gases to preheat | $10,508 | $16,000 | - | - | - |
$10,508
-
MMBtu
|
- | - | - | |
| 13 | 2.2211: Use optimum temperature | $3,225 | - | - | - | - |
$3,225
-
MMBtu
|
- | - | - | |
| 14 | 2.7221: Lower temperature during the winter season and vice-versa | $18,762 | - | - | - | - |
$18,762
-
MMBtu
|
- | - | - | |
| 15 | 2.7314: Reduce ventilation air | $17,779 | - |
$1,251
32,227
kWh
|
- | - |
$16,528
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $385,454 | $369,055 |
$56,170
1,458,763
kWh
|
$11,091
-
kW-mo/yr
|
$11,543 |
$62,146
-
MMBtu
|
$181,155
-
Tgal
|
$(-300.0) |
$63,649
-
Tgal
|
||
| TOTAL IMPLEMENTED | $34,709 | $1,000 |
$1,589
40,943
kWh
|
$1,235
-
kW-mo/yr
|
- |
$31,885
-
MMBtu
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs