| Assessment Year | 2011 |
|---|---|
| Principal Product | Automotive Textile Acoustical Systems |
| NAICS | 314110: Carpet and Rug Mills |
| SIC | 2273: Carpets and Rugs |
| Sales Range | $10 M to 50M |
| # of Employees | 275 |
| Plant Area |
192,000
ft2
|
| Annual Production | 1,200,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $531,604 | 10,831,200 |
kWh
|
$0.049 |
| Electricity Demand | $384,025 | 28,680 |
kW-mo/yr
|
$13.39 |
| Natural Gas | $27,102 | 2,485 |
MMBtu
|
$10.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $142,818 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,641 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4111: Use closed cycle process to minimize waste water production | $9,635 | $15,000 | - | - | - |
$4,766
-
Tgal
|
- |
$4,869
-
Tgal
|
|
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $47,095 | $55,000 |
$25,026
582,000
kWh
|
$18,703
-
kW-mo/yr
|
- | - | $3,366 | - | |
| 03 | 2.4321: Upgrade obsolete equipment | $14,654 | $20,000 |
$9,030
210,000
kWh
|
$5,624
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,238 | $500 |
$1,564
36,361
kWh
|
$974
-
kW-mo/yr
|
- | - | $(-300.0) | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $2,034 | $7,000 |
$1,253
29,150
kWh
|
$781
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $24,370 | $124,541 |
$8,401
195,375
kWh
|
$15,969
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,828 | $100,000 |
$12,831
298,400
kWh
|
$4,997
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7243: Improve air circulation with destratification fans / other methods | $11,630 | $78,000 |
$(-506.0)
(-11,765)
kWh
|
$(-305.0)
-
kW-mo/yr
|
$12,441
-
MMBtu
|
- | - | - | |
| 09 | 2.2437: Recover waste heat from equipment | $7,585 | $15,000 | - | - |
$7,585
-
MMBtu
|
- | - | - | |
| 10 | 2.7224: Reduce space conditioning during non-working hours | $5,749 | $125 | - | - |
$5,749
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $142,818 | $415,166 |
$57,599
1,339,521
kWh
|
$46,743
-
kW-mo/yr
|
$25,775
-
MMBtu
|
$4,766
-
Tgal
|
$3,066 |
$4,869
-
Tgal
|
||
| TOTAL IMPLEMENTED | $22,641 | $20,625 |
$10,594
246,361
kWh
|
$6,598
-
kW-mo/yr
|
$5,749
-
MMBtu
|
- | $(-300.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs