ITAC Assessment: UD0837
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ITAC Assessment: UD0837
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Assessment Year 2011
Principal Product Industrial Knives, Heat Treating
NAICS 333515: Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 60,000
ft2
Annual Production 5,433,000
pieces
Production Hrs. Annual 7,100
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $198,538 2,347,595
kWh
Electricity Demand $37,817 7,980
kW-mo/yr
Natural Gas $67,966 8,585
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,794 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,572 $7,595 $5,591
62,604
kWh
$507
-
kW-mo/yr
- $474
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,869 $4,935 $5,139
57,551
kWh
$453
-
kW-mo/yr
- $277
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,500 $2,916 $1,173
13,140
kWh
$298
-
kW-mo/yr
- $29
04 2.7142: Utilize higher efficiency lamps and/or ballasts $382 $2,281 $294
3,295
kWh
$57
-
kW-mo/yr
- $31
05 2.4151: Develop a repair/replace policy $1,689 $3,536 $1,499
16,788
kWh
$190
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $234 $25 $196
2,305
kWh
$38
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $2,735 $50 $2,508
28,078
kWh
$227
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $1,623 $1,200 $1,374
15,387
kWh
$249
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $538 $75 $462
5,177
kWh
$76
-
kW-mo/yr
- -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,017 $500 $933
10,444
kWh
$84
-
kW-mo/yr
- -
11 2.2414: Use waste heat from hot flue gases to preheat $10,692 $25,000 - - $10,692
-
MMBtu
-
12 2.2522: Isolate hot or cold equipment $2,952 $11,720 $2,930
32,815
kWh
$22
-
kW-mo/yr
- -
13 2.7491: Insulate glazing, walls, ceilings, and roofs $2,991 $11,835 - - $2,991
-
MMBtu
-
TOTAL RECOMMENDED $38,794 $71,668 $22,099
247,584
kWh
$2,201
-
kW-mo/yr
$13,683
-
MMBtu
$811
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs