| Assessment Year | 2011 |
|---|---|
| Principal Product | grey iron castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
108,000
ft2
|
| Annual Production | 22,000
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $694,710 | 15,361,920 |
kWh
|
$0.045 |
| Electricity Demand | $358,516 | 6,659 |
kW-mo/yr
|
$53.84 |
| Natural Gas | $201,308 | 18,037 |
MMBtu
|
$11.16 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $97,640 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $55,924 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.9114: Use solar heat to make electricty | $24,816 | $98,085 |
$2,653
57,850
kWh
|
- | - | $22,163 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,356 | $105,300 |
$26,912
586,310
kWh
|
$13,474
-
kW-mo/yr
|
$970 | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,133 | $2,116 |
$3,008
130,880
kWh
|
$6,007
-
kW-mo/yr
|
$118 | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,359 | $2,998 |
$1,779
38,749
kWh
|
$170
-
kW-mo/yr
|
$410 | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,874 | $25 |
$1,791
32,028
kWh
|
$1,083
-
kW-mo/yr
|
- | - | |
| 06 | 2.4154: Avoid rewinding motors more than twice | $2,206 | $4,754 |
$1,399
30,485
kWh
|
$807
-
kW-mo/yr
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $14,541 | $500 |
$11,865
258,489
kWh
|
$5,076
-
kW-mo/yr
|
$(-2,400.0) | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $355 | $1,275 |
$355
7,291
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $97,640 | $215,053 |
$49,762
1,142,082
kWh
|
$26,617
-
kW-mo/yr
|
$(-902.0) | $22,163 | ||
| TOTAL IMPLEMENTED | $55,924 | $113,470 |
$33,465
786,994
kWh
|
$21,371
-
kW-mo/yr
|
$1,088 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs