ITAC Assessment: UD0829
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ITAC Assessment: UD0829
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Assessment Year 2011
Principal Product Tooling Equipment & Interior Automobile Parts
NAICS 541330: Engineering Services
SIC 8711: Engineering Services
Sales Range $5
M
to 10
M
# of Employees 70
Plant Area 60,000
ft2
Annual Production 120,000
pieces
Production Hrs. Annual 5,616
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,070 884,320
kWh
Electricity Demand $69,409 318
kW-mo/yr
Natural Gas $14,665 1,476
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $37,872 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,406

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings By-product Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $18,457 $10,725 $10,777
215,536
kWh
$7,751
-
kW-mo/yr
- - - $(-71.0)
02 2.7144: Install spectral reflectors / delamp $2,068 $2,856 $1,440
28,809
kWh
$628
-
kW-mo/yr
- - - -
03 2.7135: Install occupancy sensors $1,862 $313 $1,562
31,241
kWh
- - - $300 -
04 2.7144: Install spectral reflectors / delamp $1,711 $1,200 $1,289
25,772
kWh
$422
-
kW-mo/yr
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,046 $3,750 $1,971
39,429
kWh
$1,075
-
kW-mo/yr
- - - -
06 2.4313: Provide proper maintenance of motor driven equipment $1,738 $5,214 $1,011
20,218
kWh
$727
-
kW-mo/yr
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,121 $500 $1,560
21,667
kWh
$186
-
kW-mo/yr
- $(-625.0) - -
08 2.4221: Install compressor air intakes in coolest locations $547 $500 $318
6,359
kWh
$229
-
kW-mo/yr
- - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,252 $4,557 $2,252
45,047
kWh
- - - - -
10 2.2522: Isolate hot or cold equipment $546 $250 $276
5,526
kWh
$270
-
kW-mo/yr
- - - -
11 2.7235: Install fossil fuel make-up air unit $2,189 $9,500 - - $2,189
-
MMBtu
- - -
12 2.7224: Reduce space conditioning during non-working hours $1,647 $25 - - $1,647
-
MMBtu
- - -
13 2.7491: Insulate glazing, walls, ceilings, and roofs $688 $1,500 - - $688
-
MMBtu
- - -
TOTAL RECOMMENDED $37,872 $40,890 $22,456
439,604
kWh
$11,288
-
kW-mo/yr
$4,524
-
MMBtu
$(-625.0) $300 $(-71.0)
TOTAL IMPLEMENTED $3,406 $6,214 $2,889
48,244
kWh
$1,142
-
kW-mo/yr
- $(-625.0) - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs