ITAC Assessment: UD0826
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ITAC Assessment: UD0826
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Assessment Year 2010
Principal Product Silicone Release Liners
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 55
Plant Area 36,700
ft2
Annual Production 180,000
thousand feet
Production Hrs. Annual 4,800
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $61,057 1,515,300
kWh
Electricity Demand $61,057 360
kW-mo/yr
Natural Gas $187,821 16,506
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $82,826 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,371

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,622 $2,500 $3,647
77,933
kWh
$2,381
-
kW-mo/yr
- $594
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,036 $2,500 $879
18,792
kWh
$1,148
-
kW-mo/yr
- $9
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $978 $60 $494
10,560
kWh
$484
-
kW-mo/yr
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,213 $35,000 $1,112
23,760
kWh
$726
-
kW-mo/yr
- $(-625.0)
05 2.4221: Install compressor air intakes in coolest locations $788 $2,200 $476
10,128
kWh
$312
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $337 $1,750 $337
7,200
kWh
- - -
07 2.2437: Recover waste heat from equipment $51,028 $24,300 - - $51,028
-
MMBtu
-
08 2.1116: Improve combustion control capability $10,244 $2,000 - - $10,244
-
MMBtu
-
09 2.2511: Insulate bare equipment $5,734 $1,600 - - $5,734
-
MMBtu
-
10 2.2511: Insulate bare equipment $3,846 $23,040 - - $3,846
-
MMBtu
-
TOTAL RECOMMENDED $82,826 $94,950 $6,945
148,373
kWh
$5,051
-
kW-mo/yr
$70,852
-
MMBtu
$(-22.0)
TOTAL IMPLEMENTED $17,371 $43,860 $6,608
141,173
kWh
$5,051
-
kW-mo/yr
$5,734
-
MMBtu
$(-22.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs