ITAC Assessment: UD0822
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ITAC Assessment: UD0822
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Assessment Year 2010
Principal Product Gas Burners and Heat Exchangers
NAICS 333414: Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3433: Heating Equipment, Except Electric and Warm Air Furnaces
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area 120,000
ft2
Annual Production 71,600,000
pieces
Production Hrs. Annual 5,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $315,846 3,489,014
kWh
Natural Gas $36,120 2,794
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $315,732 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,483

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $609 $609 - $609
-
kW-mo/yr
- - -
02 2.9121: Install wind powered electric generator $244,092 $1,216,000 $50,209
788,217
kWh
- $193,883 - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $12,399 $8,760 $11,227
171,925
kWh
$961
-
kW-mo/yr
- - $211
04 2.7142: Utilize higher efficiency lamps and/or ballasts $31,724 $24,375 $29,387
450,036
kWh
$3,213
-
kW-mo/yr
- - $(-876.0)
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $677 $125 $597
9,375
kWh
$80
-
kW-mo/yr
- - -
06 2.6231: Utilize controls to operate equipment only when needed $2,400 $2,000 $2,400
37,500
kWh
- - - -
07 2.4133: Use most efficient type of electric motors $2,219 $5,273 $2,219
24,650
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,449 $500 $2,930
46,000
kWh
$394
-
kW-mo/yr
- - $(-1,875.0)
09 2.4322: Use or replace with energy efficient substitutes $13,033 $39,100 - - - $13,033
-
MMBtu
-
10 2.7224: Reduce space conditioning during non-working hours $3,483 $63 $768
11,763
kWh
- - $2,715
-
MMBtu
-
11 2.7224: Reduce space conditioning during non-working hours $2,147 $2,100 - - - $2,147
-
MMBtu
-
12 2.7235: Install fossil fuel make-up air unit $1,500 $14,900 - - - $1,500
-
MMBtu
-
TOTAL RECOMMENDED $315,732 $1,313,805 $99,737
1,539,466
kWh
$5,257
-
kW-mo/yr
$193,883 $19,395
-
MMBtu
$(-2,540.0)
TOTAL IMPLEMENTED $3,483 $63 $768
11,763
kWh
- - $2,715
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs