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ITAC Assessment: UD0819
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ITAC Assessment: UD0819
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2010
Principal Product Sinter-forged automotive transmission components
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 175,000
ft2
Annual Production 8,000,000
pieces
Production Hrs. Annual 5,880
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,502,358 23,270,400
kWh
Natural Gas $501,074 43,925
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $309,870 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $145,245 $145,245 - - $145,245 - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,721 $20 $1,654
36,750
kWh
$1,067
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $41,439 $30,037 $25,038
556,401
kWh
$16,147
-
kW-mo/yr
- - $254
04 2.4321: Upgrade obsolete equipment $17,115 $25,500 $17,115
380,328
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,928 $500 $8,534
189,654
kWh
$3,694
-
kW-mo/yr
- - $(-1,300.0)
06 3.4116: Meter recycled water (to reduce sewer charges) $5,479 $1,000 - - - - $5,479
07 2.2515: Use optimum thickness insulation $33,608 $35,440 $23,011
511,356
kWh
$10,597
-
kW-mo/yr
- - -
08 2.4322: Use or replace with energy efficient substitutes $22,346 $44,693 - - - $22,346
-
MMBtu
-
09 2.2424: Use heat in flue gases to preheat products or materials $11,925 $7,032 $7,250
161,112
kWh
$4,675
-
kW-mo/yr
- - -
10 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $6,484 $6,000 $3,942
87,597
kWh
$2,542
-
kW-mo/yr
- - -
11 2.2211: Use optimum temperature $3,080 $6,160 $3,080
68,448
kWh
- - - -
12 2.2211: Use optimum temperature $492 $25 $692
15,373
kWh
- - - $(-200.0)
13 2.7241: Install outside air damper / economizer on hvac unit $9,008 $6,000 $9,008
200,178
kWh
- - - -
TOTAL RECOMMENDED $309,870 $307,652 $99,324
2,207,197
kWh
$38,722
-
kW-mo/yr
$145,245 $22,346
-
MMBtu
$4,233
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs