| Assessment Year | 2010 |
|---|---|
| Principal Product | Custom Molding of Plastic Tanks |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
208,600
ft2
|
| Annual Production | 401,170
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $252,053 | 3,717,120 |
kWh
|
$0.068 |
| Electricity Demand | $63,013 | 740 |
kW-mo/yr
|
$85.15 |
| Natural Gas | $458,909 | 53,836 |
MMBtu
|
$8.52 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $93,056 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $60,707 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $36,324 | $60,476 |
$30,598
419,724
kWh
|
$6,371
-
kW-mo/yr
|
- | $(-645.0) | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,387 | $28,012 |
$3,631
49,804
kWh
|
$756
-
kW-mo/yr
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $12,684 | $21,115 |
$10,498
144,000
kWh
|
$2,186
-
kW-mo/yr
|
- | - | |
| 04 | 2.4151: Develop a repair/replace policy | $899 | $1,724 |
$744
10,200
kWh
|
$155
-
kW-mo/yr
|
- | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $386 | - |
$238
3,260
kWh
|
$148
-
kW-mo/yr
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,642 | $1,000 |
$2,187
30,000
kWh
|
$455
-
kW-mo/yr
|
- | - | |
| 07 | 2.4322: Use or replace with energy efficient substitutes | $137 | $540 |
$114
1,562
kWh
|
$23
-
kW-mo/yr
|
- | - | |
| 08 | 2.2511: Insulate bare equipment | $18,417 | $9,030 | - | - |
$18,417
-
MMBtu
|
- | |
| 09 | 2.2532: Use only amount of air necessary to prevent explosion hazard | $8,568 | $3,000 | - | - |
$8,568
-
MMBtu
|
- | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $4,017 | $400 | - | - |
$4,017
-
MMBtu
|
- | |
| 11 | 2.2511: Insulate bare equipment | $1,111 | $807 |
$920
12,600
kWh
|
$191
-
kW-mo/yr
|
- | - | |
| 12 | 2.7311: Ventilation system to shut off when room is not in use | $3,484 | - | - | - |
$3,484
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $93,056 | $126,104 |
$48,930
671,150
kWh
|
$10,285
-
kW-mo/yr
|
$34,486
-
MMBtu
|
$(-645.0) | ||
| TOTAL IMPLEMENTED | $60,707 | $94,612 |
$37,398
512,988
kWh
|
$7,885
-
kW-mo/yr
|
$16,069
-
MMBtu
|
$(-645.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs