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ITAC Assessment: UD0812
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ITAC Assessment: UD0812
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2010
Principal Product Electric Disconnect Equipment
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 500,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $803,882 21,780,000
kWh
Electricity Demand $333,188 3,847
kW-mo/yr
Natural Gas $979,132 77,711
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,926 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $11,236 $19,740 $7,659
178,110
kWh
$2,992
-
kW-mo/yr
- $585 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,893 $6,240 $2,288
53,200
kWh
$605
-
kW-mo/yr
- - -
03 2.6231: Utilize controls to operate equipment only when needed $1,148 - $1,148
28,000
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,589 $1,000 $4,787
111,333
kWh
$2,802
-
kW-mo/yr
- - -
05 2.4235: Remove or close off unneeded compressed air lines $2,047 $12,500 $2,047
47,600
kWh
- - - -
06 2.2414: Use waste heat from hot flue gases to preheat $14,040 $16,000 - - $14,040
-
MMBtu
- -
07 2.1233: Analyze flue gas for proper air/fuel ratio $9,750 $21,000 - - $9,750
-
MMBtu
- -
08 2.2136: Install / repair insulation on steam lines $2,335 $2,310 $231
5,376
kWh
$94
-
kW-mo/yr
$2,010
-
MMBtu
- -
09 2.2514: Cover open tanks $4,280 $3,600 - - $4,280
-
MMBtu
- -
10 2.3212: Optimize plant power factor $1,963 $5,000 - - $1,963
-
MMBtu
- -
11 2.6231: Utilize controls to operate equipment only when needed $800 $2,500 - - $800
-
MMBtu
- -
12 2.1123: Install automatic stack damper $20,826 $200 - - - - $20,826
-
Tgal
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,114 $70,000 $806
100,183
kWh
$4,308
-
kW-mo/yr
- - -
14 2.4231: Reduce the pressure of compressed air to the minimum required $4,930 $10,000 $3,569
83,006
kWh
$1,361
-
kW-mo/yr
- - -
15 2.1123: Install automatic stack damper $15,975 $8,500 - - $15,975
-
MMBtu
- -
TOTAL RECOMMENDED $104,926 $178,590 $22,535
606,808
kWh
$12,162
-
kW-mo/yr
$48,818
-
MMBtu
$585 $20,826
-
Tgal
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs