| Assessment Year | 2009 |
|---|---|
| Principal Product | Hot dip galvannealed coiled steel sheet |
| NAICS | 331110: Iron and Steel Mills and Ferroalloy Manufacturing |
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
313,480
ft2
|
| Annual Production | 450,000
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,403,255 | 39,884,880 |
kWh
|
$0.035 |
| Electricity Demand | $966,952 | 7,520 |
kW-mo/yr
|
$128.58 |
| Natural Gas | $3,011,389 | 386,302 |
MMBtu
|
$7.80 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $870,604 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,282 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $200,411 | $425,000 |
$144,214
4,005,948
kWh
|
$49,882
-
kW-mo/yr
|
- | - | - | $6,315 | |
| 02 | 2.6218: Turn off equipment when not in use | $108,914 | $25,000 |
$80,921
2,247,816
kWh
|
$27,993
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.1113: Reduce combustion air flow to optimum | $95,164 | $300,000 | - | - | - |
$95,164
-
MMBtu
|
- | - | |
| 04 | 2.3212: Optimize plant power factor | $74,208 | $223,000 | - | - | $74,208 | - | - | - | |
| 05 | 2.7241: Install outside air damper / economizer on hvac unit | $68,888 | $60,000 |
$(-4,127.0)
(-114,627)
kWh
|
$(-2,050.0)
-
kW-mo/yr
|
- |
$75,065
-
MMBtu
|
- | - | |
| 06 | 2.5111: Convert from indirect to direct fired systems | $67,977 | $135,954 |
$24,406
589,680
kWh
|
$8,803
-
kW-mo/yr
|
- |
$34,768
-
MMBtu
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $43,538 | $59,100 |
$43,538
1,243,930
kWh
|
- | - | - | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $43,197 | $23,136 |
$7,717
214,368
kWh
|
$3,480
-
kW-mo/yr
|
- | - | - | $32,000 | |
| 09 | 2.2514: Cover open tanks | $25,313 | - |
$18,463
527,520
kWh
|
$6,850
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $22,771 | $1,840 |
$16,735
464,856
kWh
|
$6,036
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.2611: Moderate cooling tower outlet temperature | $18,970 | $20,000 |
$16,025
445,141
kWh
|
$2,945
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.4224: Upgrade controls on compressors | $17,167 | - |
$12,616
350,442
kWh
|
$4,551
-
kW-mo/yr
|
- | - | - | - | |
| 13 | 2.2511: Insulate bare equipment | $15,493 | $33,695 | - | - | - |
$15,493
-
MMBtu
|
- | - | |
| 14 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $10,381 | $34,730 |
$7,629
211,928
kWh
|
$2,752
-
kW-mo/yr
|
- | - | - | - | |
| 15 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,291 | $17,933 |
$1,990
229,204
kWh
|
$8,251
-
kW-mo/yr
|
- | - | - | $(-950.0) | |
| 16 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $8,446 | $1,000 |
$7,530
209,160
kWh
|
$2,716
-
kW-mo/yr
|
- | - | $(-1,200.0) | $(-600.0) | |
| 17 | 2.2511: Insulate bare equipment | $8,068 | $11,383 | - | - | - |
$8,068
-
MMBtu
|
- | - | |
| 18 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,518 | $21,818 |
$7,518
208,824
kWh
|
- | - | - | - | - | |
| 19 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,269 | $20,543 |
$7,677
213,258
kWh
|
$2,769
-
kW-mo/yr
|
- | - | - | $(-3,177.0) | |
| 20 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,344 | $7,155 |
$4,087
113,521
kWh
|
$951
-
kW-mo/yr
|
- | - | - | $(-694.0) | |
| 21 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,836 | - |
$3,721
106,680
kWh
|
$115
-
kW-mo/yr
|
- | - | - | - | |
| 22 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,305 | $18,884 |
$2,411
68,880
kWh
|
$894
-
kW-mo/yr
|
- | - | - | - | |
| 23 | 2.4133: Use most efficient type of electric motors | $2,412 | $5,050 |
$1,736
49,600
kWh
|
$676
-
kW-mo/yr
|
- | - | - | - | |
| 24 | 2.6218: Turn off equipment when not in use | $2,053 | - |
$2,053
58,667
kWh
|
- | - | - | - | - | |
| 25 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,670 | - |
$1,560
43,344
kWh
|
$563
-
kW-mo/yr
|
- | - | - | $(-453.0) | |
| TOTAL RECOMMENDED | $870,604 | $1,445,221 |
$408,420
11,488,140
kWh
|
$128,177
-
kW-mo/yr
|
$74,208 |
$228,558
-
MMBtu
|
$(-1,200.0) | $32,441 | ||
| TOTAL IMPLEMENTED | $12,282 | $1,000 |
$11,251
315,840
kWh
|
$2,831
-
kW-mo/yr
|
- | - | $(-1,200.0) | $(-600.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs