| Assessment Year | 2015 |
|---|---|
| Principal Product | Poultry processing |
| NAICS | 311615: Poultry Processing |
| SIC | 2015: Poultry Slaughtering and Processing |
| Sales Range | greater than $500 M |
| # of Employees | 3,500 |
| Plant Area |
500,000
ft2
|
| Annual Production | 1,524,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $5,107,091 | 128,458,035 |
kWh
|
$0.040 |
| Electricity Demand | $1,486,899 | 250,284 |
kW-mo/yr
|
$5.94 |
| Natural Gas | $6,617,751 | 1,410,023 |
MMBtu
|
$4.69 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $572,952 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,624 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $4,502 | $11,500 | - | - | - |
$4,502
-
MMBtu
|
|
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,411 | $32,000 | - | - | - |
$7,411
-
MMBtu
|
|
| 03 | 2.2136: Install / repair insulation on steam lines | $4,010 | $2,099 | - | - | - |
$4,010
-
MMBtu
|
|
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,766 | $7,337 |
$1,246
31,146
kWh
|
$520
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,014 | $18,774 |
$3,159
78,963
kWh
|
$855
-
kW-mo/yr
|
- | - | |
| 06 | 2.6218: Turn off equipment when not in use | $13,124 | $200 |
$13,124
328,104
kWh
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,340 | $3,200 |
$15,340
383,503
kWh
|
- | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $42,247 | $75,023 | - | - | - |
$42,247
-
MMBtu
|
|
| 09 | 2.2414: Use waste heat from hot flue gases to preheat | $22,289 | $11,500 | - | - | - |
$22,289
-
MMBtu
|
|
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $9,732 | $17,000 | - | - | - |
$9,732
-
MMBtu
|
|
| 11 | 2.2136: Install / repair insulation on steam lines | $3,699 | $876 | - | - | - |
$3,699
-
MMBtu
|
|
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,749 | $7,233 |
$1,236
30,888
kWh
|
$513
-
kW-mo/yr
|
- | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,780 | $7,450 |
$1,438
35,942
kWh
|
$342
-
kW-mo/yr
|
- | - | |
| 14 | 2.6218: Turn off equipment when not in use | $2,544 | $200 |
$2,544
63,600
kWh
|
- | - | - | |
| 15 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,284 | $1,600 |
$6,284
157,107
kWh
|
- | - | - | |
| 16 | 2.2437: Recover waste heat from equipment | $64,892 | $80,198 | - | - | - |
$64,892
-
MMBtu
|
|
| 17 | 2.2136: Install / repair insulation on steam lines | $3,733 | $703 | - | - | - |
$3,733
-
MMBtu
|
|
| 18 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,019 | $7,450 |
$1,677
41,933
kWh
|
$342
-
kW-mo/yr
|
- | - | |
| 19 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,048 | $5,892 |
$741
18,533
kWh
|
$307
-
kW-mo/yr
|
- | - | |
| 20 | 2.3212: Optimize plant power factor | $52,725 | $154,000 | - | - | $52,725 | - | |
| 21 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $308,044 | $1,832,665 | - | - | $226,809 |
$81,235
-
MMBtu
|
|
| TOTAL RECOMMENDED | $572,952 | $2,276,900 |
$46,789
1,169,719
kWh
|
$2,880
-
kW-mo/yr
|
$279,534 |
$243,750
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $21,624 | $4,800 |
$21,624
540,610
kWh
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs