| Assessment Year | 2009 |
|---|---|
| Principal Product | Custom profile extrusions for windows, doors and office furniture |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3082: Unsupported Plastics Profile Shapes |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
250,000
ft2
|
| Annual Production | 17,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $954,373 | 17,913,059 |
kWh
|
$0.053 |
| Natural Gas | $40,334 | 4,139 |
MMBtu
|
$9.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $264,930 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,300 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $11,275 | $2,000 |
$8,286
230,160
kWh
|
$2,989
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,575 | $1,000 |
$6,199
172,000
kWh
|
$2,236
-
kW-mo/yr
|
- | - | $(-3,360.0) | $(-500.0) | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $65,548 | $15,550 |
$48,172
1,338,120
kWh
|
$17,376
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $1,604 | $1,000 |
$1,179
30,760
kWh
|
$425
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $12,056 | $52,550 |
$8,860
246,120
kWh
|
$3,196
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $1,564 | $7,000 |
$1,149
31,920
kWh
|
$415
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.3212: Optimize plant power factor | $78,142 | $100,000 | - | - | $78,142 | - | - | - | |
| 08 | 2.2612: Use cooling tower water instead of refrigeration | $22,644 | - |
$22,644
628,992
kWh
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $18,425 | $8,602 |
$13,541
376,135
kWh
|
$4,884
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.3134: Shift from daytime to nighttime operation | $10,853 | - | - |
$10,853
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,719 | $23,924 |
$9,719
269,976
kWh
|
- | - | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,249 | $4,614 |
$4,984
138,432
kWh
|
$1,798
-
kW-mo/yr
|
- | - | $2,467 | - | |
| 13 | 3.4151: Minimize water usage | $5,548 | $5,000 | - | - | - |
$5,548
-
Tgal
|
- | - | |
| 14 | 2.2625: Chill water to the highest temperature possible | $4,896 | - |
$3,598
99,960
kWh
|
$1,298
-
kW-mo/yr
|
- | - | - | - | |
| 15 | 2.2511: Insulate bare equipment | $3,086 | $2,700 |
$2,268
63,000
kWh
|
$818
-
kW-mo/yr
|
- | - | - | - | |
| 16 | 3.4116: Meter recycled water (to reduce sewer charges) | $2,970 | $2,000 | - | - | - |
$2,970
-
Tgal
|
- | - | |
| 17 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,776 | $2,533 |
$1,850
51,378
kWh
|
$667
-
kW-mo/yr
|
- | - | - | $259 | |
| TOTAL RECOMMENDED | $264,930 | $228,473 |
$132,449
3,676,953
kWh
|
$46,955
-
kW-mo/yr
|
$78,142 |
$8,518
-
Tgal
|
$(-893.0) | $(-241.0) | ||
| TOTAL IMPLEMENTED | $46,300 | $18,749 |
$34,860
968,105
kWh
|
$12,574
-
kW-mo/yr
|
- | - | $(-893.0) | $(-241.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs