| Assessment Year | 2016 |
|---|---|
| Principal Product | Tracks and springs for overhead doors |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 73 |
| Plant Area |
272,000
ft2
|
| Annual Production | 68,325
pieces
|
| Production Hrs. Annual | 4,871
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $71,141 | 1,248,848 |
kWh
|
$0.057 |
| Electricity Demand | $17,105 | 3,371 |
kW-mo/yr
|
$5.07 |
| Electricity Fees | $2,526 | - |
|
- |
| Natural Gas | $69,363 | 10,528 |
MMBtu
|
$6.59 |
| LPG | $13,356 | 761 |
MMBtu
|
$17.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $68,168 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,025 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $10,372 | $15,000 | - | - |
$10,372
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $6,954 | $18,000 |
$(-6,402.0)
(-112,320)
kWh
|
- | - |
$13,356
-
MMBtu
|
- | - | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $7,287 | $9,000 |
$(-370.0)
(-6,495)
kWh
|
$(-81.0)
-
kW-mo/yr
|
$7,738
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $3,266 | $4,390 |
$2,679
47,008
kWh
|
$587
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,317 | $600 |
$1,859
32,617
kWh
|
$458
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.7135: Install occupancy sensors | $1,791 | $900 |
$1,270
22,276
kWh
|
$521
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $1,663 | $600 |
$1,359
23,848
kWh
|
$304
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 08 | 2.7134: Use photocell controls | $1,206 | $750 |
$660
11,571
kWh
|
$297
-
kW-mo/yr
|
- | - | $187 | - | $62 | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,155 | $615 |
$946
16,588
kWh
|
$209
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 2.7111: Reduce illumination to minimum necessary levels | $779 | $198 |
$639
11,213
kWh
|
$140
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $456 | $375 |
$247
4,327
kWh
|
$30
-
kW-mo/yr
|
- | - | $75 | - | $104 | - | |
| 12 | 2.4231: Reduce the pressure of compressed air to the minimum required | $363 | $20 |
$298
5,232
kWh
|
$65
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 13 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $131 | $150 |
$93
1,626
kWh
|
$38
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 14 | 3.2121: Convert to electrostatic powder coating | $28,428 | $90,000 | - | - |
$(-1,819.0)
-
MMBtu
|
- | $14,613 | $15,634 | - | - | |
| 15 | 4.322: Eliminate old stock and modify inventory control | $2,000 | $500 | - | - | - | - | - | - | - | $2,000 | |
| TOTAL RECOMMENDED | $68,168 | $141,098 |
$3,278
57,491
kWh
|
$2,568
-
kW-mo/yr
|
$16,291
-
MMBtu
|
$13,356
-
MMBtu
|
$14,875 | $15,634 | $166 | $2,000 | ||
| TOTAL IMPLEMENTED | $8,025 | $5,788 |
$6,536
114,686
kWh
|
$1,489
-
kW-mo/yr
|
- | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs