ITAC Assessment: UD0805
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ITAC Assessment: UD0805
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Assessment Year 2009
Principal Product Carbonated Soft Drinks
NAICS 312111: Soft Drink Manufacturing
SIC 2086: Bottled and Canned Soft Drinks and Carbonated Waters
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 233,000
ft2
Annual Production 22,000,000
pieces
Production Hrs. Annual 6,864
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $439,086 5,280,600
kWh
Natural Gas $341,952 34,389
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $155,274 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $65,732

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.2621: Modify refrigeration system to operate at a lower pressure $39,022 $12,000 $17,444
513,046
kWh
$21,578
-
kW-mo/yr
- - - -
02 2.8114: Change rate schedules or other changes in utility service $21,769 $25,000 - - $21,769 - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $16,619 $17,147 $9,997
294,018
kWh
$6,024
-
kW-mo/yr
- - - $598
04 2.7142: Utilize higher efficiency lamps and/or ballasts $11,872 $25,117 $5,936
174,593
kWh
$4,533
-
kW-mo/yr
- - - $1,403
05 2.2437: Recover waste heat from equipment $10,974 $2,000 - - - $10,974
-
MMBtu
- -
06 2.2414: Use waste heat from hot flue gases to preheat $10,710 $16,000 - - - $10,710
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $8,327 $8,043 $4,722
138,868
kWh
$3,605
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $6,938 $6,703 $3,935
115,723
kWh
$3,003
-
kW-mo/yr
- - - -
09 2.1241: Reduce excessive boiler blowdown $5,312 $5,000 - - - $5,312
-
MMBtu
- -
10 2.4322: Use or replace with energy efficient substitutes $4,119 - $2,247
66,100
kWh
$1,872
-
kW-mo/yr
- - - -
11 2.2511: Insulate bare equipment $3,797 $4,283 - - - $3,797
-
MMBtu
- -
12 2.8118: Check for accuracy of utility / power meters $3,741 - - - $3,741 - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $3,689 - $1,603
47,156
kWh
$1,224
-
kW-mo/yr
- - - $862
14 2.4226: Use / purchase optimum sized compressor $2,965 - $2,965
87,194
kWh
- - - - -
15 2.3212: Optimize plant power factor $1,903 $5,000 - - $1,903 - - -
16 2.4221: Install compressor air intakes in coolest locations $1,428 $1,000 $709
20,862
kWh
$719
-
kW-mo/yr
- - - -
17 3.4116: Meter recycled water (to reduce sewer charges) $1,423 - - - - - $1,423
-
Tgal
-
18 2.2522: Isolate hot or cold equipment $666 - - - - $666
-
MMBtu
- -
TOTAL RECOMMENDED $155,274 $127,293 $49,558
1,457,560
kWh
$42,558
-
kW-mo/yr
$27,413 $31,459
-
MMBtu
$1,423
-
Tgal
$2,863
TOTAL IMPLEMENTED $65,732 $67,293 $32,114
944,514
kWh
$20,980
-
kW-mo/yr
- $9,775
-
MMBtu
- $2,863
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs