| Assessment Year | 2009 |
|---|---|
| Principal Product | Parchment and converting paper |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2679: Converted Paper and Paperboard Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 160 |
| Plant Area |
181,808
ft2
|
| Annual Production | 10,000
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $320,406 | 4,981,880 |
kWh
|
$0.064 |
| Natural Gas | $1,204,727 | 102,506 |
MMBtu
|
$11.75 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $224,063 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $129,160 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $49,362 | $48,000 | - | - |
$49,362
-
MMBtu
|
- | - | |
| 02 | 2.2524: Avoid cooling of process streams or materials that must subsequently be heated | $38,869 | $12,000 | - | - |
$38,869
-
MMBtu
|
- | - | |
| 03 | 2.7311: Ventilation system to shut off when room is not in use | $35,001 | $9,000 |
$741
22,464
kWh
|
- |
$34,260
-
MMBtu
|
- | - | |
| 04 | 2.2113: Repair or replace steam traps | $23,089 | $4,000 | - | - |
$23,089
-
MMBtu
|
- | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $17,277 | $500 | - | - |
$17,277
-
MMBtu
|
- | - | |
| 06 | 2.7313: Recycle air for heating, ventilation and air conditioning | $10,661 | $6,000 | - | - |
$10,661
-
MMBtu
|
- | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,414 | $30,134 |
$5,217
158,095
kWh
|
$4,024
-
kW-mo/yr
|
- | - | $1,173 | |
| 08 | 2.1232: Keep boiler tubes clean | $8,490 | $600 | - | - |
$8,490
-
MMBtu
|
- | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,589 | $5,523 |
$4,296
130,179
kWh
|
$3,313
-
kW-mo/yr
|
- | - | $(-20.0) | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $6,963 | $2,000 | - | - |
$6,963
-
MMBtu
|
- | - | |
| 11 | 2.2437: Recover waste heat from equipment | $5,128 | - | - | - |
$5,128
-
MMBtu
|
- | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,004 | $12,597 |
$1,706
51,702
kWh
|
$1,316
-
kW-mo/yr
|
- | - | $982 | |
| 13 | 2.6218: Turn off equipment when not in use | $2,560 | - |
$2,560
82,152
kWh
|
- | - | - | - | |
| 14 | 2.4226: Use / purchase optimum sized compressor | $1,920 | $1,000 |
$1,920
58,188
kWh
|
- | - | - | - | |
| 15 | 2.2522: Isolate hot or cold equipment | $1,306 | - |
$1,306
123
kWh
|
- | - | - | - | |
| 16 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,160 | $2,094 |
$589
17,856
kWh
|
$455
-
kW-mo/yr
|
- | - | $116 | |
| 17 | 3.4116: Meter recycled water (to reduce sewer charges) | $270 | $500 | - | - | - |
$270
-
Tgal
|
- | |
| TOTAL RECOMMENDED | $224,063 | $133,948 |
$18,335
520,759
kWh
|
$9,108
-
kW-mo/yr
|
$194,099
-
MMBtu
|
$270
-
Tgal
|
$2,251 | ||
| TOTAL IMPLEMENTED | $129,160 | $26,100 |
$2,047
22,587
kWh
|
- |
$127,113
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs