| Assessment Year | 2009 |
|---|---|
| Principal Product | plastic containers |
| NAICS | 326121: Unlaminated Plastics Profile Shape Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 135 |
| Plant Area |
175,000
ft2
|
| Annual Production | 61,082,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,038,167 | 27,937,200 |
kWh
|
$0.037 |
| Electricity Demand | $534,813 | 4,153 |
kW-mo/yr
|
$128.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $361,851 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,868 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2622: Replace existing chiller with high efficiency model | $177,970 | $480,000 |
$103,635
529,200
kWh
|
$38,335
-
kW-mo/yr
|
- | $36,000 | |
| 02 | 2.2511: Insulate bare equipment | $56,464 | $62,640 |
$41,217
876,960
kWh
|
$15,247
-
kW-mo/yr
|
- | - | |
| 03 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $28,050 | - |
$28,050
596,820
kWh
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $23,344 | $62,000 |
$19,481
414,500
kWh
|
$7,207
-
kW-mo/yr
|
$(-3,551.0) | $207 | |
| 05 | 2.4133: Use most efficient type of electric motors | $22,669 | $32,084 |
$7,296
155,232
kWh
|
$3,373
-
kW-mo/yr
|
- | $12,000 | |
| 06 | 2.4224: Upgrade controls on compressors | $21,417 | - |
$15,634
332,640
kWh
|
$5,783
-
kW-mo/yr
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $18,830 | $25,242 |
$18,830
402,360
kWh
|
- | - | - | |
| 08 | 2.4224: Upgrade controls on compressors | $7,626 | - |
$2,059
118,440
kWh
|
$5,567
-
kW-mo/yr
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,462 | - |
$935
53,760
kWh
|
$2,527
-
kW-mo/yr
|
- | - | |
| 10 | 2.4112: Install soft-start to eliminate nuisance trips | $1,678 | - |
$1,154
24,668
kWh
|
$524
-
kW-mo/yr
|
- | - | |
| 11 | 2.6218: Turn off equipment when not in use | $341 | - |
$341
7,280
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $361,851 | $661,966 |
$238,632
3,511,860
kWh
|
$78,563
-
kW-mo/yr
|
$(-3,551.0) | $48,207 | ||
| TOTAL IMPLEMENTED | $57,868 | $62,000 |
$39,604
951,288
kWh
|
$21,608
-
kW-mo/yr
|
$(-3,551.0) | $207 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs