| Assessment Year | 2009 |
|---|---|
| Principal Product | Rubber Flooring |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
105,000
ft2
|
| Annual Production | 8,500,000
lb
|
| Production Hrs. Annual | 2,500
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $455,652 | 4,034,918 |
kWh
|
$0.11 |
| Natural Gas | $666,469 | 65,146 |
MMBtu
|
$10.23 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $372,794 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $289,559 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1231: Establish burner maintenance schedule for boilers | $180,324 | $20,000 | - | - |
$180,324
-
MMBtu
|
- | - | |
| 02 | 2.2114: Shut off steam traps on super heated steam lines when not in use | $66,274 | - | - | - |
$69,274
-
MMBtu
|
$(-3,000.0) | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $43,743 | $28,000 |
$33,462
298,771
kWh
|
- |
$10,281
-
MMBtu
|
- | - | |
| 04 | 2.4226: Use / purchase optimum sized compressor | $12,848 | - |
$12,848
458,858
kWh
|
- | - | - | - | |
| 05 | 4.821: Pay bills on time to avoid late fees | $11,737 | - | - | $11,737 | - | - | - | |
| 06 | 2.2136: Install / repair insulation on steam lines | $11,734 | $2,358 | - | - |
$11,734
-
MMBtu
|
- | - | |
| 07 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $11,202 | $336 | - | - |
$11,202
-
MMBtu
|
- | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,772 | $15,000 |
$9,772
87,250
kWh
|
- | - | - | - | |
| 09 | 2.4224: Upgrade controls on compressors | $7,364 | $15,000 |
$7,364
65,750
kWh
|
- | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,648 | $2,164 |
$4,648
41,500
kWh
|
- | - | - | - | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,940 | $8,000 |
$2,940
26,250
kWh
|
- | - | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,512 | $12,625 |
$2,380
21,250
kWh
|
- | - | - | $132 | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,250 | $7,735 |
$2,294
20,480
kWh
|
- | - | - | $(-44.0) | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,996 | $6,668 |
$1,762
45,733
kWh
|
- | - | - | $234 | |
| 15 | 2.2153: Close off unneeded steam lines | $1,974 | $1,100 | - | - |
$1,974
-
MMBtu
|
- | - | |
| 16 | 2.4231: Reduce the pressure of compressed air to the minimum required | $924 | - |
$924
8,250
kWh
|
- | - | - | - | |
| 17 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $552 | $1,000 |
$1,568
14,000
kWh
|
- | - | $(-816.0) | $(-200.0) | |
| TOTAL RECOMMENDED | $372,794 | $119,986 |
$79,962
1,088,092
kWh
|
$11,737 |
$284,789
-
MMBtu
|
$(-3,816.0) | $122 | ||
| TOTAL IMPLEMENTED | $289,559 | $24,600 |
$19,064
514,358
kWh
|
$11,737 |
$262,774
-
MMBtu
|
$(-3,816.0) | $(-200.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs