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ITAC Assessment: UD0790
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ITAC Assessment: UD0790
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2009
Principal Product Automotive plastics, Air Conditioning Systems
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 110,000
ft2
Annual Production 7,200,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $709,801 9,383,267
kWh
Natural Gas $34,181 3,173
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $158,054 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,063

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $54,612 $1,000,000 $54,612
738,000
kWh
- - - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $23,932 $1,000 $23,932
323,400
kWh
- - - -
03 2.2511: Insulate bare equipment $21,600 $7,416 $21,600
291,900
kWh
- - - -
04 2.3212: Optimize plant power factor $9,216 $64,000 - $9,216 - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $8,814 $11,000 $8,874
119,916
kWh
- - - $(-60.0)
06 2.2614: Use cooling tower or economizer to replace chiller cooling $8,125 $10,000 $8,125
109,800
kWh
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,637 $11,700 $7,637
103,200
kWh
- - - -
08 2.4226: Use / purchase optimum sized compressor $7,415 $10,000 $7,415
100,200
kWh
- - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,728 $11,300 $5,728
77,400
kWh
- - - -
10 2.4224: Upgrade controls on compressors $3,561 $200 $3,561
48,125
kWh
- - - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $3,374 $2,000 $3,374
45,600
kWh
- - - -
12 2.8118: Check for accuracy of utility / power meters $2,006 - - $2,006 - - -
13 2.2223: Enhance sensitivity of temperature control and cutoff $1,658 $1,250 - - $1,658
-
MMBtu
- -
14 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $376 $1,000 $1,776
24,000
kWh
- - $(-1,200.0) $(-200.0)
TOTAL RECOMMENDED $158,054 $1,130,866 $146,634
1,981,541
kWh
$11,222 $1,658
-
MMBtu
$(-1,200.0) $(-260.0)
TOTAL IMPLEMENTED $42,063 $15,200 $41,517
561,041
kWh
$2,006 - $(-1,200.0) $(-260.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs