| Assessment Year | 2008 |
|---|---|
| Principal Product | Steel drums |
| NAICS | 332439: Other Metal Container Manufacturing |
| SIC | 3412: Metal Shipping Barrels, Drums, Kegs, and Pails |
| Sales Range | $50 M to 100M |
| # of Employees | 66 |
| Plant Area |
136,000
ft2
|
| Annual Production | 1,800,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $309,193 | 4,238,646 |
kWh
|
$0.073 |
| Natural Gas | $535,493 | 55,818 |
MMBtu
|
$9.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $177,418 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $114,858 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7212: Install or upgrade insulation on hvac distribution systems | $49,954 | $12,500 |
$(-2,116.0)
(-51,600)
kWh
|
- | - |
$52,070
-
MMBtu
|
- | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $44,342 | - | - |
$44,342
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.3212: Optimize plant power factor | $26,537 | $21,250 | - | - | $26,537 | - | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $20,385 | $440 |
$10,316
251,600
kWh
|
$10,069
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7224: Reduce space conditioning during non-working hours | $17,084 | - |
$5,096
124,300
kWh
|
- | - |
$11,988
-
MMBtu
|
- | - | |
| 06 | 2.7229: Air condition only space necessary | $13,860 | - |
$13,860
396,000
kWh
|
- | - | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $2,123 | $3,500 |
$1,137
27,720
kWh
|
$986
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $1,134 | $7,000 |
$574
14,000
kWh
|
$560
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.4224: Upgrade controls on compressors | $1,037 | $200 |
$525
12,800
kWh
|
$512
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.6212: Turn off equipment during breaks, reduce operating time | $590 | - |
$590
14,400
kWh
|
- | - | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $372 | - |
$944
23,600
kWh
|
$968
-
kW-mo/yr
|
- | - | $(-1,440.0) | $(-100.0) | |
| TOTAL RECOMMENDED | $177,418 | $44,890 |
$30,926
812,820
kWh
|
$57,437
-
kW-mo/yr
|
$26,537 |
$64,058
-
MMBtu
|
$(-1,440.0) | $(-100.0) | ||
| TOTAL IMPLEMENTED | $114,858 | $37,890 |
$25,256
674,520
kWh
|
$12,535
-
kW-mo/yr
|
$26,537 |
$52,070
-
MMBtu
|
$(-1,440.0) | $(-100.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs