ITAC Assessment: UD0787
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ITAC Assessment: UD0787
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Assessment Year 2008
Principal Product Folding Cartons
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $100
M
to 500
M
# of Employees 235
Plant Area 229,630
ft2
Annual Production 105,000,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $743,553 14,198,362
kWh
Natural Gas $284,925 29,868
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $119,988 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $94,849

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.7314: Reduce ventilation air $47,843 $62,700 - - - $47,843
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $35,242 $107,122 $15,120
1,008,000
kWh
$15,941
-
kW-mo/yr
- - - $4,181
03 2.4239: Eliminate or reduce compressed air usage $12,341 $6,560 $6,562
437,220
kWh
$5,779
-
kW-mo/yr
- - - -
04 2.2136: Install / repair insulation on steam lines $9,025 $2,424 - - - $9,025
-
MMBtu
- -
05 2.3212: Optimize plant power factor $7,098 $39,000 - - $7,098 - - -
06 3.4116: Meter recycled water (to reduce sewer charges) $2,330 $300 - - - - $2,330
-
Tgal
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,714 $2,828 $553
36,855
kWh
$1,161
-
kW-mo/yr
- - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,656 - $806
53,760
kWh
$850
-
kW-mo/yr
- - - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,351 $1,000 $1,159
77,280
kWh
$1,192
-
kW-mo/yr
- - - -
10 2.4221: Install compressor air intakes in coolest locations $388 $1,000 $189
12,600
kWh
$199
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $119,988 $222,934 $24,389
1,625,715
kWh
$25,122
-
kW-mo/yr
$7,098 $56,868
-
MMBtu
$2,330
-
Tgal
$4,181
TOTAL IMPLEMENTED $94,849 $174,246 $16,468
1,097,880
kWh
$17,332
-
kW-mo/yr
- $56,868
-
MMBtu
- $4,181
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs