ITAC Assessment: UD0786
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ITAC Assessment: UD0786
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Assessment Year 2008
Principal Product Hinges
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 180,000
ft2
Annual Production 8,500,000
pieces
Production Hrs. Annual 4,250
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $106,108 1,041,600
kWh
Natural Gas $99,778 7,360
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,784 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $67,957

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7229: Air condition only space necessary $33,340 $66,680 - - $33,340
-
MMBtu
-
02 2.7226: Use computer programs to optimize hvac performance $16,751 $15,000 - - $16,751
-
MMBtu
-
03 2.7226: Use computer programs to optimize hvac performance $8,467 $5,000 - - $8,467
-
MMBtu
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,109 $9,240 $938
30,260
kWh
$1,757
-
kW-mo/yr
- $414
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,446 - $818
26,400
kWh
$1,628
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,387 $1,280 $2,387
77,000
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,608 $5,812 $811
29,142
kWh
$797
-
kW-mo/yr
- -
08 2.7495: Install replacement doors $1,292 $7,600 - - $1,292
-
MMBtu
-
09 2.6212: Turn off equipment during breaks, reduce operating time $1,154 - $1,154
37,300
kWh
- - -
10 2.4221: Install compressor air intakes in coolest locations $927 $140 $310
10,000
kWh
$617
-
kW-mo/yr
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $303 $1,000 $198
6,400
kWh
$105
-
kW-mo/yr
- -
TOTAL RECOMMENDED $71,784 $111,752 $6,616
216,502
kWh
$4,904
-
kW-mo/yr
$59,850
-
MMBtu
$414
TOTAL IMPLEMENTED $67,957 $98,200 $5,495
177,360
kWh
$3,490
-
kW-mo/yr
$58,558
-
MMBtu
$414
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs