ITAC Assessment: UD0785
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ITAC Assessment: UD0785
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Assessment Year 2008
Principal Product Pork Rinds
NAICS 311612: Meat Processed from Carcasses
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 100,000
ft2
Annual Production 31,100,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $373,708 6,838,728
kWh
Natural Gas $1,735,598 173,712
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $367,880 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $86,941

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $199,480 $23,400 - - - $199,480
-
MMBtu
02 2.2136: Install / repair insulation on steam lines $66,859 $121,500 - - - $66,859
-
MMBtu
03 2.1224: Replace boiler $54,105 $88,560 - - - $54,105
-
MMBtu
04 2.2514: Cover open tanks $13,767 $55,000 - - - $13,767
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $11,828 $98,908 $5,832
216,000
kWh
$5,996
-
kW-mo/yr
- -
06 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $5,484 $640 - - - $5,484
-
MMBtu
07 2.4226: Use / purchase optimum sized compressor $4,742 $5,924 $4,742
175,651
kWh
- - -
08 2.1233: Analyze flue gas for proper air/fuel ratio $3,606 - - - - $3,606
-
MMBtu
09 2.3212: Optimize plant power factor $3,317 $4,500 - - $3,317 -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,512 $1,000 $2,025
75,012
kWh
$1,487
-
kW-mo/yr
- -
11 2.4231: Reduce the pressure of compressed air to the minimum required $1,180 - $680
25,200
kWh
$500
-
kW-mo/yr
- -
TOTAL RECOMMENDED $367,880 $399,432 $13,279
491,863
kWh
$7,983
-
kW-mo/yr
$3,317 $343,301
-
MMBtu
TOTAL IMPLEMENTED $86,941 $227,332 $12,599
466,663
kWh
$7,483
-
kW-mo/yr
- $66,859
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs