| Assessment Year | 2008 |
|---|---|
| Principal Product | automotive shift towers and control cables |
| NAICS | 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 365 |
| Plant Area |
145,000
ft2
|
| Annual Production | 3,000,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $504,750 | 10,579,200 |
kWh
|
$0.048 |
| Natural Gas | $34,711 | 3,015 |
MMBtu
|
$11.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $127,339 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $26,465 | - |
$26,465
1,017,900
kWh
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $25,926 | $27,004 |
$10,128
456,000
kWh
|
$11,856
-
kW-mo/yr
|
- | - | $3,942 | |
| 03 | 2.2511: Insulate bare equipment | $23,572 | $65,625 |
$11,606
446,400
kWh
|
$11,966
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $15,545 | $10,000 | - | - |
$15,545
-
MMBtu
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $7,231 | $7,200 |
$3,799
42,120
kWh
|
$2,304
-
kW-mo/yr
|
- | - | $1,128 | |
| 06 | 2.7145: Install skylights | $6,996 | $40,770 |
$2,287
87,980
kWh
|
$4,709
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $5,745 | - |
$1,835
70,560
kWh
|
$3,910
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2437: Recover waste heat from equipment | $4,324 | - |
$1,599
61,200
kWh
|
$2,725
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7224: Reduce space conditioning during non-working hours | $3,818 | $5,000 | - | - |
$3,818
-
MMBtu
|
- | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,826 | - |
$936
36,000
kWh
|
$890
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4221: Install compressor air intakes in coolest locations | $1,659 | $600 |
$842
32,400
kWh
|
$817
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4131: Size electric motors for peak operating efficiency | $1,581 | $500 |
$983
37,800
kWh
|
$598
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $970 | $1,000 |
$1,560
60,000
kWh
|
$1,330
-
kW-mo/yr
|
- | $(-960.0) | $(-960.0) | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $844 | $500 |
$312
12,000
kWh
|
$532
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.4239: Eliminate or reduce compressed air usage | $837 | $400 |
$452
17,400
kWh
|
$385
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $127,339 | $158,599 |
$62,804
2,377,760
kWh
|
$42,022
-
kW-mo/yr
|
$19,363
-
MMBtu
|
$(-960.0) | $4,110 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs