ITAC Assessment: UD0778
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ITAC Assessment: UD0778
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Assessment Year 2008
Principal Product Printing
NAICS 323111: Commercial Printing (except Screen and Books)
SIC 2752: Commercial Printing, Lithographic
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area 200,200
ft2
Annual Production 350,094,386
units
Production Hrs. Annual 7,200
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $996,489 14,696,896
kWh
Natural Gas $271,238 25,311
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $121,828 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,422

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $77,393 $80,770 - - $77,393
-
MMBtu
02 2.4322: Use or replace with energy efficient substitutes $10,780 $12,000 $6,912
172,800
kWh
$3,868
-
kW-mo/yr
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,222 $22,560 $6,222
89,549
kWh
- -
04 2.2533: Replace air curtain doors with solid doors $5,905 $18,000 $126
3,139
kWh
$59
-
kW-mo/yr
$5,720
-
MMBtu
05 2.4224: Upgrade controls on compressors $3,783 - $2,333
58,320
kWh
$1,450
-
kW-mo/yr
-
06 2.6218: Turn off equipment when not in use $3,431 $6,000 $3,431
85,787
kWh
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,176 - $1,395
34,876
kWh
$781
-
kW-mo/yr
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,563 $6,075 $1,002
25,056
kWh
$561
-
kW-mo/yr
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,692 $5,992 $4,291
107,280
kWh
$2,401
-
kW-mo/yr
-
10 2.7135: Install occupancy sensors $1,683 $4,305 $1,683
37,739
kWh
- -
11 2.4231: Reduce the pressure of compressed air to the minimum required $1,302 - $835
20,880
kWh
$467
-
kW-mo/yr
-
12 2.4322: Use or replace with energy efficient substitutes $853 $310 $547
13,680
kWh
$306
-
kW-mo/yr
-
13 2.4231: Reduce the pressure of compressed air to the minimum required $45 - $29
720
kWh
$16
-
kW-mo/yr
-
TOTAL RECOMMENDED $121,828 $156,012 $28,806
649,826
kWh
$9,909
-
kW-mo/yr
$83,113
-
MMBtu
TOTAL IMPLEMENTED $5,422 $10,380 $4,080
97,671
kWh
$1,342
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs