ITAC Assessment: UD0774
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ITAC Assessment: UD0774
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Assessment Year 2008
Principal Product Aluminum Recycling
NAICS 331314: Secondary Smelting and Alloying of Aluminum
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $100
M
to 500
M
# of Employees 210
Plant Area 326,000
ft2
Annual Production 340,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,396,584 22,674,843
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $360,011 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $203,704

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $118,235 $50,000 $24,723
398,764
kWh
- $93,512
-
MMBtu
-
02 2.2414: Use waste heat from hot flue gases to preheat $94,656 $6,000 - - $94,656
-
MMBtu
-
03 2.6231: Utilize controls to operate equipment only when needed $83,440 $5,000 - - $83,440
-
MMBtu
-
04 2.4323: Use optimum size and capacity equipment $15,764 $4,008 $11,808
240,990
kWh
$3,956
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,705 $3,275 $7,277
148,512
kWh
$2,428
-
kW-mo/yr
- -
06 2.7132: Install timers on light switches in little used areas $9,454 - $7,089
144,668
kWh
$2,365
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $9,208 $12,758 $6,489
132,420
kWh
$2,165
-
kW-mo/yr
- $554
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $8,237 - $6,181
126,144
kWh
$2,056
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $4,863 $6,540 $3,764
96,445
kWh
$775
-
kW-mo/yr
- $324
10 2.7142: Utilize higher efficiency lamps and/or ballasts $3,371 $2,250 $3,371
68,796
kWh
- - -
11 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $3,078 - $3,078
62,810
kWh
- - -
TOTAL RECOMMENDED $360,011 $89,831 $73,780
1,419,549
kWh
$13,745
-
kW-mo/yr
$271,608
-
MMBtu
$878
TOTAL IMPLEMENTED $203,704 $16,525 $20,815
424,786
kWh
$4,793
-
kW-mo/yr
$178,096
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs