ITAC Assessment: UD0773
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ITAC Assessment: UD0773
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Assessment Year 2008
Principal Product Ductile iron castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 98
Plant Area 50,875
ft2
Annual Production 36,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,787,124 33,388,400
kWh
Natural Gas $277,204 37,375
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $194,126 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $111,995

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.4224: Upgrade controls on compressors $79,805 $20,000 $64,512
2,016,000
kWh
$15,293
-
kW-mo/yr
- -
02 2.4239: Eliminate or reduce compressed air usage $32,919 $21,000 $26,611
831,600
kWh
$6,308
-
kW-mo/yr
- -
03 2.2223: Enhance sensitivity of temperature control and cutoff $22,200 $15,000 $7,400
138,000
kWh
- $14,800
-
MMBtu
-
04 2.2511: Insulate bare equipment $16,500 $30,000 $16,500
305,000
kWh
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $15,532 $9,125 $11,370
355,320
kWh
$2,695
-
kW-mo/yr
- $1,467
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,125 $26,824 $8,185
255,771
kWh
$1,940
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,990 - $9,990
312,135
kWh
- - -
08 2.4131: Size electric motors for peak operating efficiency $4,322 $500 $3,494
109,200
kWh
$828
-
kW-mo/yr
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,733 - $2,209
69,030
kWh
$524
-
kW-mo/yr
- -
TOTAL RECOMMENDED $194,126 $122,449 $150,271
4,392,056
kWh
$27,588
-
kW-mo/yr
$14,800
-
MMBtu
$1,467
TOTAL IMPLEMENTED $111,995 $35,000 $81,902
2,466,135
kWh
$15,293
-
kW-mo/yr
$14,800
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs