ITAC Assessment: UD0709
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ITAC Assessment: UD0709
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Assessment Year 2004
Principal Product Asphalt Products
NAICS 324121: Asphalt Paving Mixture and Block Manufacturing
SIC 2951: Asphalt Paving Mixtures and Blocks
Sales Range $50
M
to 100
M
# of Employees 50
Plant Area 435,600
ft2
Annual Production 12,000
Tgal
Production Hrs. Annual 3,432
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $67,260 907,734
kWh
Electricity Demand $56,254 4,968
kW-mo/yr
Natural Gas $378,070 59,980
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,743 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,506

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $17,133 - - $12,744
-
kW-mo/yr
- - - $4,389
02 2.2414: Use waste heat from hot flue gases to preheat $13,549 $34,600 - - $13,549
-
MMBtu
- - -
03 4.513: Re-arrange equipment layout to reduce labor costs $13,847 $40,000 $(-1,124.0)
(-21,875)
kWh
$(-3,038.0)
-
kW-mo/yr
- $300
-
MMBtu
$17,709 -
04 2.1233: Analyze flue gas for proper air/fuel ratio $10,529 - - - $10,529
-
MMBtu
- - -
05 2.2511: Insulate bare equipment $3,977 $4,500 - - $3,977
-
MMBtu
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,708 $3,213 $1,270
24,710
kWh
$438
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $60,743 $82,313 $146
2,835
kWh
$10,144
-
kW-mo/yr
$28,055
-
MMBtu
$300
-
MMBtu
$17,709 $4,389
TOTAL IMPLEMENTED $14,506 $4,500 - - $14,506
-
MMBtu
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs