| Assessment Year | 2004 | 
|---|---|
| Principal Product | Asphalt Products | 
| NAICS | 324121: Asphalt Paving Mixture and Block Manufacturing | 
| SIC | 2951: Asphalt Paving Mixtures and Blocks | 
| Sales Range | $50 M  to 100M  | 
    
| # of Employees | 50 | 
| Plant Area | 
                            435,600
                 
ft2
 
                     | 
    
| Annual Production | 12,000
             
Tgal
 
         | 
    
| Production Hrs. Annual | 3,432
             
hrs
 
         | 
    
| Location (State) | Ohio | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $67,260 | 907,734 | 
             
kWh
 
         | 
        $0.074 | 
| Electricity Demand | $56,254 | 4,968 | 
             
kW-mo/yr
 
         | 
        $11.32 | 
| Natural Gas | $378,070 | 59,980 | 
             
MMBtu
 
         | 
        $6.30 | 
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $60,743 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    ||
| IMPLEMENTED SAVINGS* | $14,506 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Personnel Changes Savings | Administrative Changes Savings | 
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $17,133 | - | - | 
                        $12,744
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | $4,389 | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $13,549 | $34,600 | - | - | 
                        $13,549
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | - | - | |
| 03 | 4.513: Re-arrange equipment layout to reduce labor costs | $13,847 | $40,000 | 
                        $(-1,124.0)
                                                     (-21,875)
                                 
                                            
kWh
 
                             | 
                                                                                
                        $(-3,038.0)
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | 
                        $300
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $17,709 | - | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $10,529 | - | - | - | 
                        $10,529
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | - | - | |
| 05 | 2.2511: Insulate bare equipment | $3,977 | $4,500 | - | - | 
                        $3,977
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,708 | $3,213 | 
                        $1,270
                                                     24,710
                                 
                                            
kWh
 
                             | 
                                                                                
                        $438
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | - | - | |
| TOTAL RECOMMENDED | $60,743 | $82,313 | 
                        $146
                                                     2,835
                                 
                                            
kWh
 
                             | 
                                                                                
                        $10,144
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                
                        $28,055
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                
                        $300
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $17,709 | $4,389 | ||
| TOTAL IMPLEMENTED | $14,506 | $4,500 | - | - | 
                        $14,506
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs