| Assessment Year | 2007 |
|---|---|
| Principal Product | Power Transmission Components |
| NAICS | 336350: Motor Vehicle Transmission and Power Train Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 652 |
| Plant Area |
432,573
ft2
|
| Annual Production | 290,000
units
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,162,065 | 23,236,252 |
kWh
|
$0.050 |
| Natural Gas | $507,129 | 40,996 |
MMBtu
|
$12.37 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $559,161 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $518,058 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $126,798 | - |
$126,798
3,345,602
kWh
|
- | - | - | - | |
| 02 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $119,000 | - | - | - |
$119,000
-
MMBtu
|
- | - | |
| 03 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $63,509 | $110,000 |
$44,783
1,181,613
kWh
|
$13,062
-
kW-mo/yr
|
- | - | $5,664 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $61,170 | $110,000 |
$42,569
1,123,200
kWh
|
$14,452
-
kW-mo/yr
|
- | - | $4,149 | |
| 05 | 2.7231: Use radiant heater for spot heating | $44,667 | $28,125 | - | - |
$44,667
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $39,200 | $130,000 | - | - |
$39,200
-
MMBtu
|
- | - | |
| 07 | 2.6218: Turn off equipment when not in use | $25,268 | - |
$12,720
334,731
kWh
|
- |
$12,548
-
MMBtu
|
- | - | |
| 08 | 2.1113: Reduce combustion air flow to optimum | $23,200 | $400 | - | - |
$23,200
-
MMBtu
|
- | - | |
| 09 | 2.1113: Reduce combustion air flow to optimum | $13,400 | $600 | - | - |
$13,400
-
MMBtu
|
- | - | |
| 10 | 2.2424: Use heat in flue gases to preheat products or materials | $10,000 | $25,000 | - | - |
$10,000
-
MMBtu
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,569 | $3,275 |
$3,411
90,000
kWh
|
$1,158
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7314: Reduce ventilation air | $17,703 | $26,910 | - | - |
$17,703
-
MMBtu
|
- | - | |
| 13 | 2.4224: Upgrade controls on compressors | $3,980 | - |
$3,980
105,000
kWh
|
- | - | - | - | |
| 14 | 2.7314: Reduce ventilation air | $2,208 | $590 |
$2,208
58,254
kWh
|
- | - | - | - | |
| 15 | 3.4116: Meter recycled water (to reduce sewer charges) | $1,800 | $500 | - | - | - |
$1,800
-
Tgal
|
- | |
| 16 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,447 | $520 |
$1,080
28,512
kWh
|
$367
-
kW-mo/yr
|
- | - | - | |
| 17 | 2.6218: Turn off equipment when not in use | $1,242 | - |
$921
24,300
kWh
|
$321
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $559,161 | $435,920 |
$238,470
6,291,212
kWh
|
$29,360
-
kW-mo/yr
|
$279,718
-
MMBtu
|
$1,800
-
Tgal
|
$9,813 | ||
| TOTAL IMPLEMENTED | $518,058 | $383,410 |
$238,470
6,291,212
kWh
|
$29,360
-
kW-mo/yr
|
$238,615
-
MMBtu
|
$1,800
-
Tgal
|
$9,813 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs