| Assessment Year | 2007 |
|---|---|
| Principal Product | Polypropylene Compounding |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 70 |
| Plant Area |
80,000
ft2
|
| Annual Production | 120,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,161,641 | 20,956,870 |
kWh
|
$0.055 |
| Natural Gas | $30,587 | 2,395 |
MMBtu
|
$12.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $86,305 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $32,909 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4156: Use flow control valves on equipment to optimize water use | $30,284 | $1,500 | - | - | - |
$30,284
-
Tgal
|
- | |
| 02 | 2.4222: Install adequate dryers on air lines to eliminate blowdown | $20,419 | $17,235 |
$13,195
399,840
kWh
|
$7,224
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4224: Upgrade controls on compressors | $14,876 | - |
$9,613
291,312
kWh
|
$5,263
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,731 | $33,190 |
$5,259
159,365
kWh
|
$2,468
-
kW-mo/yr
|
$2,004
-
MMBtu
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,309 | $7,740 |
$2,275
68,928
kWh
|
$840
-
kW-mo/yr
|
- | - | $194 | |
| 06 | 2.2612: Use cooling tower water instead of refrigeration | $2,922 | $5,000 |
$2,922
88,560
kWh
|
- | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,625 | $2,175 |
$1,696
51,408
kWh
|
$929
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,139 | $5,050 |
$1,278
38,727
kWh
|
$700
-
kW-mo/yr
|
- | - | $161 | |
| TOTAL RECOMMENDED | $86,305 | $71,890 |
$36,238
1,098,140
kWh
|
$17,424
-
kW-mo/yr
|
$2,004
-
MMBtu
|
$30,284
-
Tgal
|
$355 | ||
| TOTAL IMPLEMENTED | $32,909 | $3,675 |
$1,696
51,408
kWh
|
$929
-
kW-mo/yr
|
- |
$30,284
-
Tgal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs