| Assessment Year | 2007 |
|---|---|
| Principal Product | Zinc and Aluminum Die Casting |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
153,000
ft2
|
| Annual Production | 10,545,100
lb
|
| Production Hrs. Annual | 5,880
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $620,619 | 10,535,362 |
kWh
|
$0.059 |
| Natural Gas | $723,139 | 68,096 |
MMBtu
|
$10.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $147,237 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $130,058 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1113: Reduce combustion air flow to optimum | $56,539 | $15,760 | - | - |
$56,539
-
MMBtu
|
- | |
| 02 | 2.7313: Recycle air for heating, ventilation and air conditioning | $26,967 | $130,000 | - | - |
$26,967
-
MMBtu
|
- | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $18,895 | $660 |
$9,675
333,600
kWh
|
$9,220
-
kW-mo/yr
|
- | - | |
| 04 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $15,090 | $93,600 | - | - |
$15,090
-
MMBtu
|
- | |
| 05 | 2.2514: Cover open tanks | $12,478 | $1,243 | - | - |
$12,478
-
MMBtu
|
- | |
| 06 | 2.2424: Use heat in flue gases to preheat products or materials | $4,701 | $4,500 | - | - |
$4,701
-
MMBtu
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,079 | $11,000 |
$1,970
67,914
kWh
|
$1,915
-
kW-mo/yr
|
- | $194 | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $2,582 | $2,000 |
$1,322
45,600
kWh
|
$1,260
-
kW-mo/yr
|
- | - | |
| 09 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,368 | - | - | - |
$2,368
-
MMBtu
|
- | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,258 | $1,325 |
$644
22,200
kWh
|
$614
-
kW-mo/yr
|
- | - | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,025 | - |
$507
17,501
kWh
|
$518
-
kW-mo/yr
|
- | - | |
| 12 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $898 | $1,600 |
$898
30,957
kWh
|
- | - | - | |
| 13 | 2.7124: Make a practice of turning off lights when not needed | $357 | - |
$357
12,348
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $147,237 | $261,688 |
$15,373
530,120
kWh
|
$13,527
-
kW-mo/yr
|
$118,143
-
MMBtu
|
$194 | ||
| TOTAL IMPLEMENTED | $130,058 | $255,945 |
$15,373
530,120
kWh
|
$13,527
-
kW-mo/yr
|
$100,964
-
MMBtu
|
$194 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs