ITAC Assessment: UD0760
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ITAC Assessment: UD0760
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Assessment Year 2007
Principal Product Detergents and Emulsifiers
NAICS 325612: Polish and Other Sanitation Good Manufacturing
SIC 2843: Surface Active Agents, Finishing Agents, Sulfonated Oils, and Assistants
Sales Range $50
M
to 100
M
# of Employees 25
Plant Area 12,000
ft2
Annual Production 90,000,000
lb
Production Hrs. Annual 8,736
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $291,059 4,637,283
kWh
Natural Gas $214,834 18,546
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,479 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,809

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings
01 2.2511: Insulate bare equipment $10,167 $6 - - $10,167
-
MMBtu
-
02 2.1233: Analyze flue gas for proper air/fuel ratio $4,480 - - - - $4,480
-
MMBtu
03 2.2511: Insulate bare equipment $4,030 $2,760 - - $4,030
-
MMBtu
-
04 2.4151: Develop a repair/replace policy $3,677 $13,959 $1,694
52,926
kWh
$1,983
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,006 $1,250 $1,684
52,560
kWh
$1,322
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,886 $6,000 $1,614
50,450
kWh
$1,272
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,153 $2,634 $743
23,214
kWh
$1,410
-
kW-mo/yr
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $563 $48 $248
9,828
kWh
$315
-
kW-mo/yr
- -
09 2.7134: Use photocell controls $517 $105 $156
4,893
kWh
$361
-
kW-mo/yr
- -
TOTAL RECOMMENDED $31,479 $26,762 $6,139
193,871
kWh
$6,663
-
kW-mo/yr
$14,197
-
MMBtu
$4,480
-
MMBtu
TOTAL IMPLEMENTED $28,809 $24,023 $5,240
165,764
kWh
$4,892
-
kW-mo/yr
$14,197
-
MMBtu
$4,480
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #1 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs