ITAC Assessment: IA0468
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ITAC Assessment: IA0468
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Assessment Year 2011
Principal Product Shingles
NAICS 324122: Asphalt Shingle and Coating Materials Manufacturing
SIC 2952: Asphalt Felts and Coatings
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 112,000
ft2
Annual Production 1,466,000
units
Production Hrs. Annual 8,736
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $466,333 9,603,476
kWh
Electricity Demand $160,732 18,192
kW-mo/yr
Electricity Fees $50,109 -
Natural Gas $291,023 49,308
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $60,985 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,381

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $384 $361 $312
5,941
kWh
$72
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $20,516 $20,588 $16,650
317,116
kWh
$3,866
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $877 $240 $877
16,704
kWh
- -
04 2.2515: Use optimum thickness insulation $1,433 $740 - - $1,433
-
MMBtu
05 2.4231: Reduce the pressure of compressed air to the minimum required $453 $23 $368
7,008
kWh
$85
-
kW-mo/yr
-
06 2.1213: Direct warmest air to combustion intake $2,025 $150 - - $2,025
-
MMBtu
07 2.4133: Use most efficient type of electric motors $3,116 $3,625 $2,530
48,189
kWh
$586
-
kW-mo/yr
-
08 2.7444: Close holes and openings in building such as broken windows $21,972 $10,000 - - $21,972
-
MMBtu
09 2.7444: Close holes and openings in building such as broken windows $4,944 $2,436 - - $4,944
-
MMBtu
10 2.1233: Analyze flue gas for proper air/fuel ratio $5,265 $1,000 - - $5,265
-
MMBtu
TOTAL RECOMMENDED $60,985 $39,163 $20,737
394,958
kWh
$4,609
-
kW-mo/yr
$35,639
-
MMBtu
TOTAL IMPLEMENTED $15,381 $4,950 $1,557
29,653
kWh
$157
-
kW-mo/yr
$13,667
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs