ITAC Assessment: UD0755
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ITAC Assessment: UD0755
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Assessment Year 2007
Principal Product Resin and Latex
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 112,000
ft2
Annual Production 22,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $368,548 6,997,734
kWh
Other Energy $653,420 82,042
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $321,859 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $173,048

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
01 2.2223: Enhance sensitivity of temperature control and cutoff $73,500 $147,000 - - - $73,500
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $57,728 $10,396 $36,288
362,880
kWh
- - - $21,440
03 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $49,140 $253,091 $109,200
1,902,000
kWh
- $(-141,456.0)
-
MMBtu
$97,776
-
MMBtu
$(-16,380.0)
04 2.3411: Replace electric motors with back pressure steam turbines and use exhaust steam for process heat $46,585 $42,000 $46,585
465,847
kWh
- - - -
05 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $33,617 $337,437 $109,200
1,902,000
kWh
- $(-141,456.0)
-
MMBtu
$82,253
-
MMBtu
$(-16,380.0)
06 2.7142: Utilize higher efficiency lamps and/or ballasts $14,952 $19,500 $14,553
145,530
kWh
- - - $399
07 2.4224: Upgrade controls on compressors $12,600 $15,000 $12,600
126,000
kWh
- - - -
08 2.3137: Use power during off-peak periods $12,404 - - $12,404
-
kW-mo/yr
- - -
09 2.2437: Recover waste heat from equipment $11,340 $2,000 - - - $11,340
-
MMBtu
-
10 2.2515: Use optimum thickness insulation $4,545 $16,005 - - - $4,545
-
MMBtu
-
11 2.4224: Upgrade controls on compressors $2,520 - $2,520
25,200
kWh
- - - -
12 2.7491: Insulate glazing, walls, ceilings, and roofs $2,928 $42,500 - - - $2,928
-
MMBtu
-
TOTAL RECOMMENDED $321,859 $884,929 $330,946
4,929,457
kWh
$12,404
-
kW-mo/yr
$(-282,912.0)
-
MMBtu
$272,342
-
MMBtu
$(-10,921.0)
TOTAL IMPLEMENTED $173,048 $236,396 $63,441
634,410
kWh
- - $87,768
-
MMBtu
$21,839
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs