| Assessment Year | 2006 |
|---|---|
| Principal Product | Engineered Plastic |
| NAICS | 325991: Custom Compounding of Purchased Resins |
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $50 M to 100M |
| # of Employees | 100 |
| Plant Area |
122,000
ft2
|
| Annual Production | 7,750
ton
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $181,885 | 9,798,253 |
kWh
|
$0.019 |
| Electricity Demand | $243,864 | 17,304 |
kW-mo/yr
|
$14.09 |
| Natural Gas | $263,217 | 23,558 |
MMBtu
|
$11.17 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $279,330 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $200,048 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.625: Develop standard operating procedures | $98,450 | $3,040 | - | - | - | - | - | $98,450 | |
| 02 | 2.7314: Reduce ventilation air | $67,600 | $19,800 |
$6,500
341,400
kWh
|
$7,300
-
kW-mo/yr
|
- |
$53,800
-
MMBtu
|
- | - | |
| 03 | 2.7314: Reduce ventilation air | $36,200 | $10,000 |
$4,600
244,200
kWh
|
- | - |
$31,600
-
MMBtu
|
- | - | |
| 04 | 2.3511: Use plant owned transformers or lease transformers | $35,807 | $30,000 | - | - | $35,807 | - | - | - | |
| 05 | 2.2511: Insulate bare equipment | $11,994 | $7,875 |
$5,812
305,878
kWh
|
$6,182
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $10,800 | $15,600 | - | - | - |
$10,800
-
MMBtu
|
- | - | |
| 07 | 3.4111: Use closed cycle process to minimize waste water production | $8,390 | $15,000 | - | - | - | - |
$8,390
-
Tgal
|
- | |
| 08 | 2.2424: Use heat in flue gases to preheat products or materials | $5,105 | $16,500 | - | - | - |
$5,105
-
MMBtu
|
- | - | |
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $1,816 | - |
$880
46,267
kWh
|
$936
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,007 | - |
$488
25,704
kWh
|
$519
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 2.2211: Use optimum temperature | $998 | - |
$998
52,536
kWh
|
- | - | - | - | - | |
| 12 | 2.3212: Optimize plant power factor | $864 | $9,000 | - | - | $864 | - | - | - | |
| 13 | 2.4224: Upgrade controls on compressors | $299 | $3,800 |
$145
7,626
kWh
|
$154
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $279,330 | $130,615 |
$19,423
1,023,611
kWh
|
$15,091
-
kW-mo/yr
|
$36,671 |
$101,305
-
MMBtu
|
$8,390
-
Tgal
|
$98,450 | ||
| TOTAL IMPLEMENTED | $200,048 | $61,315 |
$14,190
746,081
kWh
|
$14,418
-
kW-mo/yr
|
- |
$64,600
-
MMBtu
|
$8,390
-
Tgal
|
$98,450 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs