| Assessment Year | 2006 |
|---|---|
| Principal Product | Rubber, Plastic and Thermoplastic components |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3096: |
| Sales Range | $50 M to 100M |
| # of Employees | 700 |
| Plant Area |
308,000
ft2
|
| Annual Production | 700,000,000
pieces
|
| Production Hrs. Annual | 6,468
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,134,901 | 28,238,400 |
kWh
|
$0.040 |
| Electricity Demand | $265,995 | 62,294 |
kW-mo/yr
|
$4.27 |
| Natural Gas | $750,536 | 73,233 |
MMBtu
|
$10.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $256,478 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $66,446 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2162: Reduce excess steam bleeding | $90,000 | $18,000 | - | - |
$87,000
-
MMBtu
|
$3,000
-
Tgal
|
- | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $63,687 | - |
$50,853
1,265,303
kWh
|
$12,834
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4226: Use / purchase optimum sized compressor | $32,112 | - |
$26,307
654,562
kWh
|
$5,805
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.3212: Optimize plant power factor | $21,149 | $61,500 | - | - | - | - | $21,149 | - | |
| 05 | 2.1133: Adjust burners for efficient operation | $13,248 | $10,000 | - | - |
$13,248
-
MMBtu
|
- | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,066 | $28,800 |
$7,016
175,412
kWh
|
$1,545
-
kW-mo/yr
|
- | - | - | $505 | |
| 07 | 2.1233: Analyze flue gas for proper air/fuel ratio | $9,000 | - | - | - |
$9,000
-
MMBtu
|
- | - | - | |
| 08 | 2.2311: Heat treat parts only to required specifications or standards | $8,395 | $2,000 | - | - |
$8,395
-
MMBtu
|
- | - | - | |
| 09 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $7,062 | $12,000 | - | - |
$7,062
-
MMBtu
|
- | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,759 | $5,000 |
$2,262
56,272
kWh
|
$497
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $256,478 | $137,300 |
$86,438
2,151,549
kWh
|
$20,681
-
kW-mo/yr
|
$124,705
-
MMBtu
|
$3,000
-
Tgal
|
$21,149 | $505 | ||
| TOTAL IMPLEMENTED | $66,446 | $5,000 |
$53,115
1,321,575
kWh
|
$13,331
-
kW-mo/yr
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs