| Assessment Year | 2006 |
|---|---|
| Principal Product | Fan Systems |
| NAICS | 333415: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipmen |
| SIC | 3564: Industrial and Commercial Fans and Blowers and Air Purification Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 131 |
| Plant Area |
81,600
ft2
|
| Annual Production | 897,300
pieces
|
| Production Hrs. Annual | 6,732
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $161,900 | 2,700,000 |
kWh
|
$0.060 |
| Natural Gas | $145,800 | 11,640 |
MMBtu
|
$12.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $281,179 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $34,922 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $182,400 | $85,000 | - | - | - | - | $182,400 | |
| 02 | 4.625: Develop standard operating procedures | $29,600 | $32,000 | - | - | - | $29,600 | - | |
| 03 | 2.2532: Use only amount of air necessary to prevent explosion hazard | $23,000 | $1,200 | - | - |
$23,000
-
MMBtu
|
- | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $20,997 | $22,960 |
$19,132
390,456
kWh
|
$1,865
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,322 | $14,256 |
$4,418
90,155
kWh
|
$431
-
kW-mo/yr
|
- | - | $473 | |
| 06 | 2.2515: Use optimum thickness insulation | $4,800 | $9,030 | - | - |
$4,800
-
MMBtu
|
- | - | |
| 07 | 2.2511: Insulate bare equipment | $3,215 | $1,995 |
$2,929
59,780
kWh
|
$286
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7261: Install timers and/or thermostats | $3,095 | $760 | - | - |
$3,095
-
MMBtu
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $2,678 | - |
$2,441
49,817
kWh
|
$237
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,554 | $4,920 |
$2,273
49,397
kWh
|
$174
-
kW-mo/yr
|
- | - | $107 | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,209 | $1,800 |
$1,107
22,485
kWh
|
$102
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $920 | - |
$117
16,388
kWh
|
$803
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.2614: Use cooling tower or economizer to replace chiller cooling | $909 | $1,000 |
$830
16,934
kWh
|
$79
-
kW-mo/yr
|
- | - | - | |
| 14 | 2.4239: Eliminate or reduce compressed air usage | $480 | $81 |
$480
9,792
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $281,179 | $175,002 |
$33,727
705,204
kWh
|
$3,977
-
kW-mo/yr
|
$30,895
-
MMBtu
|
$29,600 | $182,980 | ||
| TOTAL IMPLEMENTED | $34,922 | $46,256 |
$4,418
90,155
kWh
|
$431
-
kW-mo/yr
|
- | $29,600 | $473 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs