ITAC Assessment: MA0599
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ITAC Assessment: MA0599
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Assessment Year 2006
Principal Product Coated fabrics and foams
NAICS 313310: Textile and Fabric Finishing Mills
SIC 2295: Coated Fabrics, Not Rubberized
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 300,000
ft2
Annual Production 30,600
thousand feet
Production Hrs. Annual 5,616
hrs
Location (State) Massachusetts

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,181,102 13,419,840
kWh
Electricity Demand $532,825 38,341
kW-mo/yr
Electricity Fees $9,168 -
Natural Gas $413,073 46,407
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $153,120 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,943

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $89,422 $172,300 $(-9,495.0)
(-111,700)
kWh
- $98,917
-
MMBtu
02 2.2511: Insulate bare equipment $20,495 $3,700 $15,200
178,840
kWh
$5,295
-
kW-mo/yr
-
03 2.2443: Re-use or recycle hot or cold process exhaust air $17,205 $10,250 - - $17,205
-
MMBtu
04 2.2511: Insulate bare equipment $10,010 $5,280 - - $10,010
-
MMBtu
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,780 $12,325 $5,780
68,000
kWh
- -
06 2.2442: Preheat combustion air with waste heat $4,260 $1,190 - - $4,260
-
MMBtu
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,051 $7,865 $3,051
35,900
kWh
- -
08 2.5123: Reduce fluid flow rates $2,270 $600 $1,480
17,450
kWh
$790
-
kW-mo/yr
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $627 $600 $627
7,374
kWh
- -
TOTAL RECOMMENDED $153,120 $214,110 $16,643
195,864
kWh
$6,085
-
kW-mo/yr
$130,392
-
MMBtu
TOTAL IMPLEMENTED $38,943 $36,920 $10,938
128,724
kWh
$790
-
kW-mo/yr
$27,215
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs