ITAC Assessment: UD0746
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ITAC Assessment: UD0746
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Assessment Year 2006
Principal Product Iron and Steel Castings
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $5
M
to 10
M
# of Employees 93
Plant Area 120,000
ft2
Annual Production 3,600,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $340,457 5,203,036
kWh
Natural Gas $245,576 24,924
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $75,459 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,094

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1121: Use insulation in furnaces to facilitate heating / cooling $26,993 $2,000 $26,993
457,500
kWh
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $20,324 $10,000 $16,048
272,000
kWh
$4,276
-
kW-mo/yr
-
03 2.2511: Insulate bare equipment $19,239 $7,105 - - $19,239
-
MMBtu
04 2.2424: Use heat in flue gases to preheat products or materials $6,408 - - - $6,408
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,123 $1,530 $1,683
28,533
kWh
$440
-
kW-mo/yr
-
06 2.7135: Install occupancy sensors $372 $212 $372
6,300
kWh
- -
TOTAL RECOMMENDED $75,459 $20,847 $45,096
764,333
kWh
$4,716
-
kW-mo/yr
$25,647
-
MMBtu
TOTAL IMPLEMENTED $48,094 $18,635 $17,731
300,533
kWh
$4,716
-
kW-mo/yr
$25,647
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs