| Assessment Year | 2006 |
|---|---|
| Principal Product | Metal Based Chemicals |
| NAICS | 325180: Other Basic Inorganic Chemical Manufacturing |
| SIC | 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 178 |
| Plant Area |
270,000
ft2
|
| Annual Production | 102,000,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,081,907 | 19,355,245 |
kWh
|
$0.056 |
| Natural Gas | $2,583,383 | 284,236 |
MMBtu
|
$9.09 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $630,229 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $101,501 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7131: Add area lighting switches | $206,125 | $12,880 |
$1,813
39,420
kWh
|
$460
-
kW-mo/yr
|
$203,852
-
MMBtu
|
- | - | |
| 02 | 2.2424: Use heat in flue gases to preheat products or materials | $100,000 | $10,000 | - | - |
$100,000
-
MMBtu
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $64,904 | $33,000 |
$37,830
822,386
kWh
|
- |
$27,074
-
MMBtu
|
- | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $49,086 | $100,000 | - | - |
$49,086
-
MMBtu
|
- | - | |
| 05 | 2.4237: Substitute compressed air cooling with water or air cooling | $54,177 | $17,700 |
$43,033
915,600
kWh
|
$11,144
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $25,328 | - | - | - |
$25,328
-
MMBtu
|
- | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $24,000 | $1,800 |
$24,000
430,000
kWh
|
- | - | - | - | |
| 08 | 2.2113: Repair or replace steam traps | $18,000 | $1,750 | - | - |
$17,000
-
MMBtu
|
$1,000
-
Tgal
|
- | |
| 09 | 2.2121: Increase amount of condensate returned | $17,000 | - | - | - |
$13,000
-
MMBtu
|
$4,000
-
Tgal
|
- | |
| 10 | 2.1241: Reduce excessive boiler blowdown | $15,000 | - | - | - |
$12,000
-
MMBtu
|
$3,000
-
Tgal
|
- | |
| 11 | 2.2211: Use optimum temperature | $13,681 | - | - | - |
$13,681
-
MMBtu
|
- | - | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $12,125 | $12,000 |
$9,671
210,240
kWh
|
$2,454
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.1231: Establish burner maintenance schedule for boilers | $8,946 | - | - | - |
$8,946
-
MMBtu
|
- | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,158 | $15,600 |
$4,491
98,000
kWh
|
$1,386
-
kW-mo/yr
|
- | - | $281 | |
| 15 | 2.5125: Size air handling grills/ duct/s coils to minimize air resistance | $4,060 | $10,000 |
$4,060
72,500
kWh
|
- | - | - | - | |
| 16 | 2.2414: Use waste heat from hot flue gases to preheat | $3,181 | $12,130 | - | - |
$3,181
-
MMBtu
|
- | - | |
| 17 | 2.7134: Use photocell controls | $2,428 | $1,776 |
$1,359
29,546
kWh
|
$1,069
-
kW-mo/yr
|
- | - | - | |
| 18 | 2.7134: Use photocell controls | $2,147 | - |
$1,206
26,208
kWh
|
$941
-
kW-mo/yr
|
- | - | - | |
| 19 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,710 | - |
$1,352
29,400
kWh
|
$358
-
kW-mo/yr
|
- | - | - | |
| 20 | 2.4221: Install compressor air intakes in coolest locations | $1,342 | $500 |
$1,066
22,680
kWh
|
$276
-
kW-mo/yr
|
- | - | - | |
| 21 | 2.4224: Upgrade controls on compressors | $831 | - |
$657
14,280
kWh
|
$174
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $630,229 | $229,136 |
$130,538
2,710,260
kWh
|
$18,262
-
kW-mo/yr
|
$473,148
-
MMBtu
|
$8,000
-
Tgal
|
$281 | ||
| TOTAL IMPLEMENTED | $101,501 | $4,050 |
$25,723
466,960
kWh
|
$450
-
kW-mo/yr
|
$67,328
-
MMBtu
|
$8,000
-
Tgal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs