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ITAC Assessment: UD0740
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ITAC Assessment: UD0740
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Dayton University of Dayton
Assessment Year 2006
Principal Product Automatic Interior Trim/Steering Wheels/Airbags
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3079:
Sales Range $100
M
to 500
M
# of Employees 700
Plant Area 465,000
ft2
Annual Production 19,700,000
units
Production Hrs. Annual 6,360
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $898,306 34,350,596
kWh
Electricity Demand $838,180 5,466
kW-mo/yr
Natural Gas $367,660 42,248
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $367,807 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $231,267

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $65,164 $258,960 $31,495
1,431,611
kWh
$29,551
-
kW-mo/yr
- - $4,118
02 2.2622: Replace existing chiller with high efficiency model $107,569 $256,000 $54,401
2,472,768
kWh
$53,168
-
kW-mo/yr
- - -
03 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $56,879 $252,100 $7,768
356,000
kWh
$8,739
-
kW-mo/yr
- $40,372 -
04 2.2425: Use flue gases to heat process or service water $45,101 $17,030 - - $45,101
-
MMBtu
- -
05 2.7134: Use photocell controls $42,737 - $3,891
176,887
kWh
- $38,846
-
MMBtu
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,847 $52,400 $7,040
320,000
kWh
$8,807
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,352 $2,280 $8,976
408,000
kWh
$6,376
-
kW-mo/yr
- - -
08 2.2424: Use heat in flue gases to preheat products or materials $10,428 $10,000 $5,702
259,200
kWh
$4,726
-
kW-mo/yr
- - -
09 2.6218: Turn off equipment when not in use $3,096 - $2,284
36,888
kWh
$812
-
kW-mo/yr
- - -
10 2.4221: Install compressor air intakes in coolest locations $2,805 $1,500 $989
44,954
kWh
$1,816
-
kW-mo/yr
- - -
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,326 $1,700 $672
30,528
kWh
$654
-
kW-mo/yr
- - -
12 2.6218: Turn off equipment when not in use $1,280 - $1,280
58,320
kWh
- - - -
13 2.3511: Use plant owned transformers or lease transformers $223 - - - - $223 -
TOTAL RECOMMENDED $367,807 $851,970 $124,498
5,595,156
kWh
$114,649
-
kW-mo/yr
$83,947
-
MMBtu
$40,595 $4,118
TOTAL IMPLEMENTED $231,267 $513,580 $80,261
3,584,345
kWh
$71,565
-
kW-mo/yr
$38,846
-
MMBtu
$40,595 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs