| Assessment Year | 2006 |
|---|---|
| Principal Product | CNC Machining of Various Materials |
| NAICS | 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $5 M to 10M |
| # of Employees | 100 |
| Plant Area |
28,000
ft2
|
| Annual Production | 1,000,000
pieces
|
| Production Hrs. Annual | 7,344
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $64,744 | 3,113,440 |
kWh
|
$0.021 |
| Electricity Demand | $57,946 | 369 |
kW-mo/yr
|
$157.04 |
| Natural Gas | $16,797 | 1,564 |
MMBtu
|
$10.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $143,176 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $110,444 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $91,800 | $6,000 | - | - | - | - | $91,800 | |
| 02 | 3.5311: Recover and reuse waste material | $28,944 | $2,000 | - | - | - |
$28,944
-
gal
|
- | |
| 03 | 2.7233: Use properly designed and sized hvac equipment | $8,313 | - | - | - |
$8,313
-
MMBtu
|
- | - | |
| 04 | 2.7226: Use computer programs to optimize hvac performance | $7,084 | - | - | - |
$7,084
-
MMBtu
|
- | - | |
| 05 | 2.7226: Use computer programs to optimize hvac performance | $1,819 | - |
$1,090
40,120
kWh
|
$729
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,479 | $1,700 | - |
$1,479
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $1,348 | $500 |
$357
13,319
kWh
|
$859
-
kW-mo/yr
|
$132
-
MMBtu
|
- | - | |
| 08 | 2.4224: Upgrade controls on compressors | $859 | - |
$859
31,824
kWh
|
- | - | - | - | |
| 09 | 2.4237: Substitute compressed air cooling with water or air cooling | $658 | $500 | - |
$658
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $401 | - |
$222
8,225
kWh
|
$179
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.7442: Keep doors and windows shut when not on use | $382 | $459 |
$28
477
kWh
|
- |
$354
-
MMBtu
|
- | - | |
| 12 | 2.2437: Recover waste heat from equipment | $89 | $400 | - | - |
$89
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $143,176 | $11,559 |
$2,556
93,965
kWh
|
$3,904
-
kW-mo/yr
|
$15,972
-
MMBtu
|
$28,944
-
gal
|
$91,800 | ||
| TOTAL IMPLEMENTED | $110,444 | $7,459 |
$1,244
45,620
kWh
|
$1,517
-
kW-mo/yr
|
$15,883
-
MMBtu
|
- | $91,800 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs