| Assessment Year | 2006 |
|---|---|
| Principal Product | Hydrotope, sulfonic acids |
| NAICS | 325613: Surface Active Agent Manufacturing |
| SIC | 2843: Surface Active Agents, Finishing Agents, Sulfonated Oils, and Assistants |
| Sales Range | $10 M to 50M |
| # of Employees | 48 |
| Plant Area |
274,428
ft2
|
| Annual Production | 140,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $229,681 | 5,035,300 |
kWh
|
$0.046 |
| Electricity Demand | $125,850 | 9,708 |
kW-mo/yr
|
$12.96 |
| Natural Gas | $1,182,859 | 156,798 |
MMBtu
|
$7.54 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $878,482 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $324,794 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.652: Replace existing equipment with more suitable substitutes | $511,635 | $1,058,400 | - | - |
$16,807
-
MMBtu
|
- | $494,828 | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $151,099 | $230,000 | - | - |
$141,974
-
MMBtu
|
- | $9,125 | |
| 03 | 2.2135: Repair and eliminate steam leaks | $36,074 | $28,000 | - | - |
$35,448
-
MMBtu
|
$626
-
gal
|
- | |
| 04 | 2.2136: Install / repair insulation on steam lines | $35,184 | $14,041 | - | - |
$35,184
-
MMBtu
|
- | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $32,384 | $28,000 | - | - |
$32,384
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $29,264 | $40,000 | - | - |
$29,264
-
MMBtu
|
- | - | |
| 07 | 2.2511: Insulate bare equipment | $14,596 | $6,878 | - | - |
$14,596
-
MMBtu
|
- | - | |
| 08 | 2.2123: Insulate feedwater tank | $12,187 | $6,825 | - | - |
$12,187
-
MMBtu
|
- | - | |
| 09 | 2.2113: Repair or replace steam traps | $11,892 | $240 | - | - |
$11,892
-
MMBtu
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $9,947 | $15,000 |
$463
8,900
kWh
|
$9,484
-
kW-mo/yr
|
- | - | - | |
| 11 | 3.4113: Treat and reuse rinse waters | $9,788 | $10,000 | - | - | - |
$9,788
-
gal
|
- | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $9,612 | $26,000 |
$6,559
126,144
kWh
|
$3,053
-
kW-mo/yr
|
- | - | - | |
| 13 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,098 | - | - | - |
$7,098
-
MMBtu
|
- | - | |
| 14 | 2.4224: Upgrade controls on compressors | $4,542 | - |
$3,058
58,800
kWh
|
$1,484
-
kW-mo/yr
|
- | - | - | |
| 15 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,790 | - |
$1,223
23,520
kWh
|
$567
-
kW-mo/yr
|
- | - | - | |
| 16 | 2.2135: Repair and eliminate steam leaks | $1,390 | $2,800 | - | - |
$1,367
-
MMBtu
|
$23
-
gal
|
- | |
| TOTAL RECOMMENDED | $878,482 | $1,466,184 |
$11,303
217,364
kWh
|
$14,588
-
kW-mo/yr
|
$338,201
-
MMBtu
|
$10,437
-
gal
|
$503,953 | ||
| TOTAL IMPLEMENTED | $324,794 | $373,106 |
$6,559
126,144
kWh
|
$3,053
-
kW-mo/yr
|
$305,431
-
MMBtu
|
$626
-
gal
|
$9,125 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs