ITAC Assessment: UD0734
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ITAC Assessment: UD0734
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Assessment Year 2006
Principal Product Aircraft Components
NAICS 339993: Fastener, Button, Needle, and Pin Manufacturing
SIC 3724: Aircraft Engines and Engine Parts
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 55,980
ft2
Annual Production 450,000,000
units
Production Hrs. Annual 4,400
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $122,153 1,479,149
kWh
Electricity Demand $23,872 4,656
kW-mo/yr
Natural Gas $18,325 1,600
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,090 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,713

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,890 $19,500 $6,508
74,800
kWh
$1,397
-
kW-mo/yr
$(-15.0)
02 2.4224: Upgrade controls on compressors $5,301 - $4,364
50,160
kWh
$937
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,023 $1,900 $3,287
37,787
kWh
$740
-
kW-mo/yr
$(-4.0)
04 2.2312: Minimize non-essential material in heat treatment process $2,800 - $2,800
59,444
kWh
- -
05 2.7425: Clean or color roof to reduce solar load $2,510 - $2,510
25,104
kWh
- -
06 2.2515: Use optimum thickness insulation $2,141 $3,500 $1,750
47,304
kWh
$391
-
kW-mo/yr
-
07 2.7232: Replace existing hvac unit with high efficiency model $1,798 $8,041 $1,545
17,765
kWh
$253
-
kW-mo/yr
-
08 2.4231: Reduce the pressure of compressed air to the minimum required $935 - $766
8,800
kWh
$169
-
kW-mo/yr
-
09 2.7314: Reduce ventilation air $750 - $527
2,230
kWh
$223
-
kW-mo/yr
-
10 2.7134: Use photocell controls $477 $275 $381
4,379
kWh
$96
-
kW-mo/yr
-
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $465 $53 $383
4,400
kWh
$82
-
kW-mo/yr
-
TOTAL RECOMMENDED $29,090 $33,269 $24,821
332,173
kWh
$4,288
-
kW-mo/yr
$(-19.0)
TOTAL IMPLEMENTED $20,713 $29,769 $17,941
225,909
kWh
$2,791
-
kW-mo/yr
$(-19.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs